Lincoln Electric IM584-D manual Fails the continuity test, repair or

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E-8

 

 

TROUBLESHOOTING

E-8

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE CAUSE

RECOMMENDED

 

 

(SYMPTOMS)

COURSE OF ACTION

 

 

 

15.

Display(s) are blank.

a. Power source is OFF.

 

 

 

 

b. Feeder supply or fuse circuit at

 

 

 

 

power source is blown or tripped,

 

 

 

 

or defective harness or cabling.

 

 

 

 

c. Display or Circuit Boards may be

 

 

 

 

faulty.

 

 

 

 

 

16.

Dual Procedure is not function-

a. Gun has not been selected at the

 

 

ing when using remote dual pro-

control box. Set dual procedure

 

 

cedure switch. Status lights are

switch on Circuit Board to gun.

 

 

solid green on Circuit Boards

Refer to operating instructions.

 

 

and head boards.

 

 

 

 

 

b. Faulty remote dual procedure

If all recommended possible areas of

 

 

 

switch. Remove switch. Check

misadjustment have been checked

 

 

 

continuity between switch pins

and the problem persists, Contact

 

 

 

with switch open and closed. If it

your local Lincoln Authorized

 

 

 

fails the continuity test, repair or

Field Service Facility.

 

 

 

replace switch.

 

 

 

 

c. Faulty Local Dual procedure

 

 

 

 

switch.

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 10

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Contents OPERATOR’S Manual California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section F Section EP306 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Control Cable Connections Mounting on Power SourceControl Cable Mounting the Control BOX Boom or Separated Bench ModelsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable ConnectionsRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch Setup8INSTALLATIONA-8 LSB Figure A.4 Setting DIP Switches in the Wire DriveGUN and Cable Assemblies with FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with Standard ConnectionGUN Connections General General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Gmaw Shielding GASBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Duty Cycle OperationProduct Description Recommended Processes and EquipmentK1542-9 Dual Procedure / Memory Panel K1542-5 Dual Procedure PanelK1542-11 MX2 Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-6 M PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationOperation with Previous Software Version Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 GAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of FeedplateWire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Aluminum Electrode AccessoriesWire Size Solid Steel Electrode Cored ElectrodeK1542-5 Dual Procedure Panel Description and Installation of Optional Control BOX PanelsConstant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure Control Box Cabinet ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K363P READI-REEL Adapter K162H Wire Spindle AdapterK1504-1 Coil Adapter K435 Coil AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K1557-1 Swivel Mount K590-5 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorGun and Cable Maintenance MaintenanceMaintenance Wire Drive Motor and GearboxHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Diagrams Wiring Diagram Power Feed 10 Wire Drive Diagrams2000 L10599 Power FeedPower Feed Power Feed Power Feed Precaucion Warnung