Lincoln Electric IM584-D manual Operation with Previous Software Version, Wire Drive Operation

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B-6

OPERATION

B-6

 

 

 

OPERATION WITH PREVIOUS SOFTWARE VERSION

The operation of the previous Control Box software version (S24004-2) is different than described earlier in this section. The differences are as follows:

The Memory/Dual Procedure panel is not a valid option.

The MX (K1542-1) and MSP (K1542-8) are are used in place of the MX2 and MSP2 options.

Limits cannot be set.

The key difference in the MX/MSP panels, compared to the MX2/MSP2 panels, is the Spot function. In the old software, a 0.1 to 2.5 second Spot function was available on these two panels. No Crater function was available (Crater replaced Spot in the graphics on these two panels).

An upgrade kit is available to change the software from S24004-2 to the latest version of Control Box software. Once the upgrade is done, the Dual Procedure/ Memory panel becomes a valid option, limits can be set, and Spot is replaced by Crater.

WIRE DRIVE OPERATION

The most frequently used Wire Drive settings are external; some features are accessed by internal set- tings.

WIRE DRIVE SETTINGS -- EXTERNAL

2 STEP / 4 STEP SWITCH:

The Wire Drive has a 2 Step / 4 Step switch located on the gun side of the Status LED. This switch has no effect in CC modes of operation, such as stick welding.

When using 2 Step Logic:

1.Closing the gun trigger initiates the welding sequence (preflow, run in, etc.).

2.Opening the gun trigger ends the arc begins burn- back, postflow, etc..

When using 4 Step Logic With Crater Fill “OFF”:

1.Closing the gun trigger initiates the welding sequence (preflow, run in, etc.).

2.Opening the trigger after the welding arc is estab- lished allows the weld to continue as long as cur- rent flows. If the arc goes out, the 4 step cycle is reset.

3.Closing the trigger again allows the weld to contin- ue.

4.Opening the trigger again ends the arc begins burnback, postflow, etc..

When using 4 Step Logic With Crater Fill “ON”:

1.Closing the gun trigger initiates the welding sequence (preflow, run in, etc.).

2.Opening the trigger after the welding arc is estab- lished allows the weld to continue as long as cur- rent flows. If the arc goes out, the 4 step cycle is reset.

3.Closing the trigger again changes the wire feed speed and the Volts/Trim to the Crater values, and the weld to continues

4.Opening the trigger again ends the arc begins burnback, postflow, etc..

COLD FEED / GAS PURGE SWITCH:

The Wire Drive has a Cold Feed/Gas Purge Switch located near the gun connector. This is an up/down center-off momentary toggle switch.

When held in the up position, the Wire Drive will feed wire, but neither the power source nor the gas sole- noid will be energized. When cold feeding, the feed speed can be adjusted by rotating the WFS encoder knob on the Control Box. Adjusting the cold feed will not affect the run in or welding wire feed speed. When the cold feed switch is released, the cold feed value is saved.

When this switch is held in the down position, the gas solenoid valve is energized, but neither the power source nor the drive motor will be energized.

POWER FEED 10

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Contents OPERATOR’S Manual Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section F Section EP306 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Mounting on Power Source Control CableMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOX8INSTALLATIONA-8 LSB Setting DIP Switches in the Wire Drive Figure A.4Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines GUN Connections GeneralWire Spindle Placement Wire Feed Shut Down Circuit OptionalGmaw Shielding GAS Water Connections for Water Cooled GunsBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Operation Product DescriptionRecommended Processes and Equipment Duty CycleK1542-5 Dual Procedure Panel K1542-9 Dual Procedure / Memory PanelControl BOX Panels -- ʻLARGEʼ Option Panels CV/Gouge PanelStdK1542-6 M Panel K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWire Drive Settings -- External Wire Drive OperationOperation with Previous Software Version Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Accessories Wire Size Solid Steel ElectrodeCored Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels K1542-5 Dual Procedure PanelCC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure Control Box Cabinet ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K162H Wire Spindle Adapter K1504-1 Coil AdapterK435 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K590-5 Water Connection KIT for Drive only K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Diagrams Diagrams Wiring Diagram Power Feed 10 Wire DrivePower Feed 2000 L10599Power Feed Power Feed Power Feed Precaucion Warnung