Lincoln Electric IM584-D K162H Wire Spindle Adapter, K1504-1 Coil Adapter, K435 Coil Adapter

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C-9

ACCESSORIES

C-9

 

 

 

LINC NET RECEPTACLE (INPUT)

Power Feed Wire Feeder Optional Input Connector Installation into the Control Box Cabinet and Conversion to Fixture Wire Feeder

1.Turn off power.

2.Remove the screws from the front of the lower and middle option panels of the Control Box cabi- net.

3.Tilt the option panels away from the front opening of the Control Box cabinet. If the option panel has an electrical connector, disconnect it from the main printed circuit board (note connection point for re-connection later). Remove the option panel and set aside.

4.Disconnect the connector located at the back wall of the Control Box cabinet.

5.Loosen (do not remove) the four screws located on the back wall of the Control Box cabinet.

6.Lift Control Box cabinet off of the four screws loosened above and set on a work surface. Re- tighten the four screws to secure for future use.

7.Remove the plastic plug (black) from the right hole in the bottom wall of the Control Box cabinet and insert it into the hole in the front of the Feeder Head.

8.Place the Optional Input Connector (Amphenol) through the hole opened by the previous step (place from the inside, out). Rotate the Optional Input Connector so itʼs aligning key is positioned to the front of the Control Box cabinet. Fasten the Optional Input Connector to the bottom wall of the Control Box cabinet with the four screws provided and connect the optionʼs opposite end to the con- nector referred to in step 4.

9.Secure the choke (large circular component of the Optional Input Connector) by inserting itʼs leads into the white nylon clip located near the Optional Input Connector on the back wall of the Control Box cabinet. Insert the choke leads only.

10.Install an Optional Output Connector (Lincoln stock # K1549-1) into the Control Box cabinet, if not already present.

11.Mount the Control Box cabinet to the work station fix- ture at this time, if desired. The four holes in the back wall of the Control Box cabinet can be used for this purpose.

12.Re-install the lower and middle option panels by reversing the removal process. While re-installing the option panels, ensure clearance between Optional Input Connector components, Control Box wiring harness, and option panel wiring har- ness (if any).

K162H - WIRE SPINDLE ADAPTER

Spindle for boom mounting Readi-Reels and 2” (51

mm)I.D. spools with up to 60 lb. (27.2 kg) capacity. User mounted to appropriately prepared boom frame- work. Includes an easily adjustable friction brake for control of overrun (a 2” spindle is standard on Power Feed 10 Bench model).

When a 2” (51 mm) spindle is used with Readi-Reels, or coils not on 12” (305 mm) O.D. spools, an adapter is required:

K1504-1 - COIL ADAPTER

Permits 50 lb to 60 lb (22.7-27.2 Kg.) coils to be mounted on 2” (51 mm) O.D. spindles.

K435 - COIL ADAPTER

Permits 14 lb. (6 kg) Innershield coils to be mounted on 2” (51 mm) O.D. spindles.

K363P - READI-REEL ADAPTER

Adapts Lincoln Readi-Reel coils of electrode 30 lb. (14 kg) and 22 lb. (10 kg) to a 2” (51 mm) spindle. Durable molded plastic one piece construction. Designed for easy loading; adapter remains on spin- dle for quick changeover.

K438 - READI-REEL ADAPTER

Adapts Lincoln Readi-Reel coils of electrode 50-60 lb. (22.7-27.2 kg) to a 2” (51 mm) spindle

POWER FEED 10

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Contents OPERATOR’S Manual California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section F Section EP306 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Control Cable Connections Mounting on Power SourceControl Cable Mounting the Control BOX Boom or Separated Bench ModelsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable ConnectionsRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch Setup8INSTALLATIONA-8 LSB Figure A.4 Setting DIP Switches in the Wire DriveGUN and Cable Assemblies with FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with Standard ConnectionGUN Connections General General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Gmaw Shielding GASBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Duty Cycle OperationProduct Description Recommended Processes and EquipmentK1542-9 Dual Procedure / Memory Panel K1542-5 Dual Procedure PanelK1542-11 MX2 Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-6 M PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationOperation with Previous Software Version Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 GAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of FeedplateWire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Aluminum Electrode AccessoriesWire Size Solid Steel Electrode Cored ElectrodeK1542-5 Dual Procedure Panel Description and Installation of Optional Control BOX PanelsConstant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure Control Box Cabinet ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K363P READI-REEL Adapter K162H Wire Spindle AdapterK1504-1 Coil Adapter K435 Coil AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K1557-1 Swivel Mount K590-5 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorGun and Cable Maintenance MaintenanceMaintenance Wire Drive Motor and GearboxHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Diagrams Wiring Diagram Power Feed 10 Wire Drive Diagrams2000 L10599 Power FeedPower Feed Power Feed Power Feed Precaucion Warnung
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