Lincoln Electric IM584-D manual Accessories, Wire Size Solid Steel Electrode, Cored Electrode

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C-1

ACCESSORIES

C-1

 

 

 

 

TABLE C.1 – DRIVE ROLL AND GUIDE TUBE KITS

 

Wire Size

Solid Steel Electrode

0.023” - 0.025”

(0.6 mm)

0.030”

(0.8 mm)

0.035”

(0.9 mm)

0.040”

(1.0 mm)

0.040”

(1.0 mm)

0.045”

(1.2 mm)

0.052”

(1.4 mm)

1/16”

(1.6 mm)

5/64”

(2.0 mm)

3/32”

(2.4 mm)

Cored Electrode

0.030

(0.8 mm)

0.035”

(0.9 mm)

0.040”

(1.0 mm)

0.045”

(1.2 mm)

0.052”

(1.4 mm)

1/16”

(1.6 mm)

0.068”

(1.7 mm)

5/64”

(2.0 mm)

3/32”

(2.4 mm)

7/64” Lincore Hard Facing

(2.8mm)

7/64”

(2.8mm)

.120”

(3.0mm)

Aluminum Electrode

0.035”

(0.9 mm)

0.040”

(1.0 mm)

3/64”

(1.2 mm)

1/16”

(1.6 mm)

3/32”

(2.2 mm)

4-Roll

DH Drive (4-Driven)

KP1505 - 030S KP1505 - 030S KP1505 - 035S KP1505 - 040S KP1505 - 045S KP1505 - 045S KP1505 - 052S KP1505 - 1/16S KP1505-5/64 KP1505-3/32

KP1505 - 035C KP1505 - 035C KP1505 - 045C KP1505 - 045C KP1505 - 052C KP1505 - 1/16C KP1505 - 068 KP1505 - 5/64 KP1505 - 3/32 KP1505 - 7/64H KP1505 - 7/64 KP1505 - 120

KP1507 - 035A KP1507 - 040A KP1507 - 3/64A KP1507 - 1/16A KP1507 - 3/32A

POWER FEED 10

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Contents OPERATOR’S Manual California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents P306 Series Section ESection F Installation Boom Mounting of Wire Drive Unit Safety PrecautionsMounting the Wire Drive Unit Control Cable Connections Mounting on Power SourceControl Cable Mounting the Control BOX Boom or Separated Bench ModelsElectrode Cable Connections Control Cable SpecificationsAvailable Cable Assemblies Selecting the Proper Gear Ratio Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Work Cable ConnectionsRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch Setup8INSTALLATIONA-8 LSB Figure A.4 Setting DIP Switches in the Wire DriveGUN and Cable Assemblies with FAST-MATECONNECTION Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with Standard ConnectionGUN Connections General General GUN Connection GuidelinesWater Connections for Water Cooled Guns Wire Spindle PlacementWire Feed Shut Down Circuit Optional Gmaw Shielding GASOptional Panels for Control BOX General Panel Installation GuidelinesBoom and Bench Conversions Duty Cycle OperationProduct Description Recommended Processes and EquipmentK1542-9 Dual Procedure / Memory Panel K1542-5 Dual Procedure PanelK1542-11 MX2 Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-6 M PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsOperation with Previous Software Version Wire Drive OperationWire Drive Settings -- External Gear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Figure B.1 GAS Guard Regulator Setting Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting Procedure for Setting Angle of FeedplateMaking a Weld Wire Reel ChangingWire Feed Overload Protection Status Light States Component Status LightsStatus Light States CONʼT Aluminum Electrode AccessoriesWire Size Solid Steel Electrode Cored ElectrodeK1542-5 Dual Procedure Panel Description and Installation of Optional Control BOX PanelsConstant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Control Box Cabinet ProcedureFeeder Head Enclosure Procedure K363P READI-REEL Adapter K162H Wire Spindle AdapterK1504-1 Coil Adapter K435 Coil AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersConduit Adapters Dual Procedure Switch OptionsUsing Dual Procedure with FAST-MATE Guns K1557-1 Swivel Mount K590-5 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K659-1 GAS Guard RegulatorGun and Cable Maintenance MaintenanceMaintenance Wire Drive Motor and GearboxHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 005 Err 001Err 003 Err 004Err 201 Err 020Err 100 Err 200Err 212 Err 211Diagrams Wiring Diagram Power Feed 10 Wire Drive Diagrams2000 L10599 Power FeedPower Feed Power Feed Power Feed Precaucion Warnung