Lincoln Electric IM584-D manual K1542-9 Dual Procedure Memory Panel Small Panel

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C-6

ACCESSORIES

C-6

 

 

 

Lincoln Power Wave power sources utilizes a control scheme known as adaptive control in all pulse modes. Because the Power Wave utilizes adaptive control, it can adjust the pulsing parameters based on changes in the arc due to changes in the electrical stickout of the electrode. (Contact Tip to Work Distance(CTWD) is the distance from the contact to the work piece.) The Power Wave is optimized for use with a .75” stick- out. The adaptive behavior is programmed to support a stickout range from .5” to 1.25”. In the low and high end of the wire feed speed ranges of most processes, the adaptive behavior may be restricted. This is a physical restriction due to reaching the edge of the operating range for the process.

The Arc Control adjustment allows the pulse frequen- cy to be varied. Increasing the Arc control causes the frequency setting to increase, while decreasing the Arc Control causes the frequency to decrease. Varying the Arc Control, and hence, the pulse fre- quency, affects the droplet transfer and allows fine- tuning for different welding positions.

Crater Fill operation is covered in the WIRE DRIVE OPERATIONS section.

Installation is as follows:

1.Turn off power.

2.Remove the two screws from the front of the stan- dard or option panel at the location you choose to install your new option, (bottom), of the Control Box cabinet. Save the screws for re-use. Unplug the white electrical connector. Remove the chas- sis wire (if equipped) from the back of the stan- dard or option panel. Discard the old panel or save for future use.

3.Tilt the new option panel away from the front opening of the Control Box cabinet and plug the white electrical connector into the proper connec- tor (12 pin) on the right side of the main printed circuit board until the connector latches into place. Attach the chassis wire (if equipped) to the back of the new panel.

4.Slide the new panel through the opening, taking care not to damage the connections and the print- ed circuit board on the back.

5.Align the screw holes, replace the two screws and tighten.

K1542-9 DUAL PROCEDURE /

MEMORY PANEL (SMALL PANEL)

Note: This panel will function with S24004-3 and high- er Control Box Software only.

The Dual Procedure / Memory panel provides for the selection of either of two procedures, or a gun switch for remote selection of the procedure. In addition, there are six permanent memory storage locations for saving commonly used procedures. Procedures A and B are “soft” type memories that record any changes made to them. The six memory locations are “hard” or more permanent type memories. Any changes made must be consciously saved back to them. Furthermore, each memory contains only one proce- dure, therefore any combination of memories may be recalled to procedure A and B.

Descriptions

Indicator Lights - Extra bright red LEDʼs for viewing at almost any angle. Always indicate the procedure, also indicate active memory and save mode if applicable.

Switches - Discreet PC board mounted switches, UL and CSA approved, with an IEC rating of protection class IP67.

Switch Covers - Heavy duty switch covers of silicone rubber providing a high degree of protection from heat and dust. Covers are designed to be individually field replaceable in the unlikely event that one gets dam- aged.

Dual Procedure Selection

The procedure switch is used to scroll the indicator to select PROCEDURE A, PROCEDURE B, or the GUN switch. When the GUN switch is selected, the proce- dure is determined by the position of the switch locat- ed at the gun. Under this condition, indicators will show that the gun switch has been selected and also which procedure the gun switch is requesting.

Memory Selection

RECALL - When a memory key is depressed its indi- cator comes on, and its contents are copied to the active procedure. As long as no changes are made to the contents of that procedure, the memory indicator will be on anytime that procedure is active. This indi- cates that their contents are the same. Any change to that procedure will cause the memory indicator to go off, indicating that they are no longer equal.

POWER FEED 10

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Contents OPERATOR’S Manual Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section F Section EP306 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Mounting on Power Source Control CableMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOX8INSTALLATIONA-8 LSB Setting DIP Switches in the Wire Drive Figure A.4Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines GUN Connections GeneralWire Spindle Placement Wire Feed Shut Down Circuit OptionalGmaw Shielding GAS Water Connections for Water Cooled GunsBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Operation Product DescriptionRecommended Processes and Equipment Duty CycleK1542-5 Dual Procedure Panel K1542-9 Dual Procedure / Memory PanelControl BOX Panels -- ʻLARGEʼ Option Panels CV/Gouge PanelStdK1542-6 M Panel K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWire Drive Settings -- External Wire Drive OperationOperation with Previous Software Version Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Accessories Wire Size Solid Steel ElectrodeCored Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels K1542-5 Dual Procedure PanelCC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure Control Box Cabinet ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K162H Wire Spindle Adapter K1504-1 Coil AdapterK435 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K590-5 Water Connection KIT for Drive only K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Diagrams Diagrams Wiring Diagram Power Feed 10 Wire DrivePower Feed 2000 L10599Power Feed Power Feed Power Feed Precaucion Warnung