Lincoln Electric IM584-D manual Description and Installation of Optional Control BOX Panels

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ACCESSORIES

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DESCRIPTION AND INSTALLATION OF OPTIONAL CONTROL BOX PANELS

A number of Optional Features are available for use with Power Feed 10. Some Installation information is provided in this section. REFER TO THE INSTRUC-

TIONS THAT COME WITH EACH KIT FOR DETAILED INFORMATION REGARDING INSTALLA- TION.

OPTIONAL PANELS FOR CONTROL BOX

All optional panels for the control box are described in the ACCESSORIES section of this manual along with their installation instructions as are all other pieces of optional equipment.

The PF-10 Control Box is designed to accept three control panels, two ʻlargeʼ and one “small” panels are needed to make up a complete control panel for the Control Box. Panels can be mounted in one of three positions: upper, middle and lower.

Each Control Box is shipped with a Control/Display (CD) panel, a large panel, installed in the upper posi- tion, and a CV/Gouge (CV/G) panel (another large panel) in the lower position. The middle position is filled with a blank panel.

The CD panel must be installed in every Control Box. The small panel can be blank, it can be a Dual Procedure panel, or a Dual Procedure Memory panel. The remaining large panel can be one of the following: CV/G, M, MX2, or MSP2. The features of each are described in the Operation section of this manual.

There are extra mounting holes in the upper and mid- dle positions which allow the upper two panels to be interchanged. (Instead of the upper, middle and lower panels being large, small and large, they could be installed in the order small, large, large.) This may be done for convenience sake, or to take advantage of the Large Security Door option.

Note: The CD panel must be installed in either the middle or the upper position; its harness is not long enough to allow installation in the lower position.

GENERAL PANEL INSTALLATION GUIDELINES:

Installation or removal of any panel can be done with only a Phillips screwdriver after the system power is turned off. To remove a panel, remove the two screws holding it in place, remove the push-on chassis ground wire and remove the harness connection to the Control Box main PC board. To install any panel, reverse that process. Turn power back on when com- plete (option panels are only recognized at power up. Do not install panels with the power on.) Note that removal or installation of any panel may also require the removal of the other panel, in order to have easy access to the PC board connectors. Detailed installa- tion instructions are shipped with each option panel.

K1542-5 DUAL PROCEDURE PANEL

The Dual Procedure Panel provides a fixed large bat toggle switch or the use of a gun switch for the selec- tion of either of two procedures. The upper position of the bat switch selects PROCEDURE A, while the lower selects PROCEDURE B. The middle position selects the GUN switch, in which case the procedure is determined by the position of the switch located at the gun.

NOTE: Due to the nature of fixed position switches, this option does not allow the indication of a remotely selected procedure. When in the gun mode there is no prevision to indicate, at the Control Box, which procedure has been remotely selected (at the gun) .

Installation is as follows:

1.Turn off power.

2.Remove the two screws from the front of the standard or option panel at the location you choose to install your new option, (middle), of the Control Box cabinet. Save the screws for re-use. Unplug the white electrical con- nector. Remove the chassis wire (if equipped) from the back of the standard or option panel. Discard the old panel or save for future use.

3.Tilt the new option panel away from the front opening of the Control Box cabinet and plug the white electrical connector into the proper connector on the right side of the main printed circuit board (10 pin) until the connec- tor latches into place. Attach the chassis wire (if equipped) to the back of the new panel.

4.Slide the new panel through the opening, taking care not to damage the connections and the printed circuit board on the back.

5.Align the screw holes. Replace the two screws and tighten.

POWER FEED 10

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Contents OPERATOR’S Manual Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section E Section FP306 Series Installation Safety Precautions Mounting the Wire Drive UnitBoom Mounting of Wire Drive Unit Mounting on Power Source Control CableMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsControl Cable Specifications Available Cable AssembliesElectrode Cable Connections Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOX8INSTALLATIONA-8 LSB Setting DIP Switches in the Wire Drive Figure A.4Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines GUN Connections GeneralWire Spindle Placement Wire Feed Shut Down Circuit OptionalGmaw Shielding GAS Water Connections for Water Cooled GunsGeneral Panel Installation Guidelines Boom and Bench ConversionsOptional Panels for Control BOX Operation Product DescriptionRecommended Processes and Equipment Duty CycleK1542-5 Dual Procedure Panel K1542-9 Dual Procedure / Memory PanelControl BOX Panels -- ʻLARGEʼ Option Panels CV/Gouge PanelStdK1542-6 M Panel K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWire Drive Operation Wire Drive Settings -- ExternalOperation with Previous Software Version Wire Reel Loading READI-REELS, Spools or Coils Electrode PolarityGear BOX Ratio Figure B.1 Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Accessories Wire Size Solid Steel ElectrodeCored Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels K1542-5 Dual Procedure PanelCC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Control Box Cabinet Procedure Feeder Head Enclosure ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K162H Wire Spindle Adapter K1504-1 Coil AdapterK435 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersDual Procedure Switch Options Using Dual Procedure with FAST-MATE GunsConduit Adapters K590-5 Water Connection KIT for Drive only K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Diagrams Diagrams Wiring Diagram Power Feed 10 Wire DrivePower Feed 2000 L10599Power Feed Power Feed Power Feed Precaucion Warnung
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