Lincoln Electric IM584-D manual Component Status Lights, Status Light States

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B-11

OPERATION

B-11

 

 

 

COMPONENT STATUS LIGHTS

Each network component has a single status light. The light is a bicolor, Green/Red, LED. The purpose of the status light is to allow the operator to quickly identify that the system is working properly or, if not,

which component is causing the problem. By using the status lights the operator can quickly pinpoint the system problem to a particular component. See the following table for a complete listing and description of all status light conditions.

NOTE: The green light ON and steady indicates a normal functioning system.

STATUS LIGHT STATES

LED State

Power Source LED

LED on any other nodes (components);

 

 

Wire Feeder, Control Box Etc.

 

 

 

Off

Power Source is not turned ON or is not func-

The system component is not receiving input

 

tioning correctly.

power or is faulty.

Green LED blink-

It should only blink for a few seconds while

It should only blink for a few seconds until

ing at a “normal”

the system is mapping (identifying compo-

the system component (node) has been rec-

rate

nents). If blinking continues every group may

ognized. If the blinking continues at least

 

have a mapping error. (DIP switches may be

one node in the group has a mapping error

 

set incorrectly).

(DIP switches may be set incorrectly). The

 

 

node or nodes with mapping errors will be

 

 

blinking red.

 

 

• There may be too many components in the

 

 

group. All components in the group will be

 

 

blinking green.

 

 

• The power source bus may not be avail-

 

 

able. The bus may be being used to pro-

 

 

gram another component.

 

 

• The LEDʼs of the power source and the

 

 

component being programmed will be solid

 

 

green.

 

 

 

Red LED blinking

Indicates a recoverable communication fault.

Indicates a recoverable communication fault

at a “normal” rate

The power source should automatically

most likely caused by one of the following.

 

recover: If it cannot recover the LED will be

• More than one control box (UI) in the

 

solid red.

group. All control boxes in the group will be

 

 

blinking red.

 

 

• No control box (UI) in the group. All nodes

 

 

in the group will be blinking red.

 

 

• More than one node, of the same equip-

 

 

ment type, has the same group and feed

 

 

head (FH) numbers. All these nodes will be

 

 

blinking red.

 

 

• The feed head DIP switches may be set to

 

 

zero. The nodes with DIP switches set to

 

 

zero will be blinking red.

 

 

• The node bus may be off.

 

 

 

Red/Green LED

Indicates a recoverable hardware fault such

Indicates a recoverable hardware fault such

blinking at a “nor-

as over temperature, overload shutdown etc.

as over temperature, overload shutdown etc.

mal” rate

 

Could also be an open shutdown circuit at

 

 

the feed head (leads 570, 572 with tab termi-

 

 

nals) typically used for water flow shutdown

 

 

switches.

 

 

 

POWER FEED 10

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Contents OPERATOR’S Manual California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section E Section FP306 Series Installation Safety Precautions Mounting the Wire Drive UnitBoom Mounting of Wire Drive Unit Control Cable Mounting on Power SourceMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsControl Cable Specifications Available Cable AssembliesElectrode Cable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch Setup8INSTALLATIONA-8 LSB Figure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGUN Connections General General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementGmaw Shielding GAS Water Connections for Water Cooled GunsGeneral Panel Installation Guidelines Boom and Bench ConversionsOptional Panels for Control BOX Product Description OperationRecommended Processes and Equipment Duty CycleK1542-9 Dual Procedure / Memory Panel K1542-5 Dual Procedure PanelCV/Gouge PanelStd Control BOX Panels -- ʻLARGEʼ Option PanelsK1542-6 M Panel K1542-11 MX2 PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Operation Wire Drive Settings -- ExternalOperation with Previous Software Version Wire Reel Loading READI-REELS, Spools or Coils Electrode PolarityGear BOX Ratio Figure B.1 Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Wire Size Solid Steel Electrode AccessoriesCored Electrode Aluminum ElectrodeK1542-5 Dual Procedure Panel Description and Installation of Optional Control BOX PanelsConstant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Control Box Cabinet Procedure Feeder Head Enclosure ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K1504-1 Coil Adapter K162H Wire Spindle AdapterK435 Coil Adapter K363P READI-REEL AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersDual Procedure Switch Options Using Dual Procedure with FAST-MATE GunsConduit Adapters K1536-1 Water Flow Sensor KIT K590-5 Water Connection KIT for Drive onlyK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Diagrams Wiring Diagram Power Feed 10 Wire Drive Diagrams2000 L10599 Power FeedPower Feed Power Feed Power Feed Precaucion Warnung