Lincoln Electric IM584-D manual CC/STICK/GOUGE Mode

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C-3

ACCESSORIES

C-3

 

 

 

K1542-6 “M” PANEL

The M Panel provides a fixed large bat toggle switch selection of three Power Source modes. The upper position selects the generic CV/MIG mode from the power source, the middle position selects the CV/FLUX CORED mode, and the lower position selects the CC/STICK/GOUGE mode. Arc control is accomplished through the use of the ARC CONTROL potentiometer. The arc control value is actually a trim with zero being the nominal and the scale ranging from (-10) to (+10). Preflow, postflow, and spot time default to zero or off. Run-in defaults to the minimum value or weld speed, depending on the position of its associated dip switch. Burn back defaults to the on board trimmer adjustment.

NOTE: Due to the nature of fixed position switches, potentiometers, and default values, this option does not allow the mode, arc control, timers, or Burn back values to be included in dual pro- cedure or memory information. They are over- ridden by the fixed values.

CC/STICK/GOUGE Mode

Selecting the CC/STICK/GOUGE mode on this panel automatically energizes the output terminals on the power source, making the power source immediately ready to weld. In the CC modes, the output current is set by the Amps control, and the Volts/Trim adjust- ment has no effect in this mode. In this mode, the Arc Control adjusts the arc force. Increasing the Arc Control setting increases the arc force, making the arc more harsh but less likely to stick. Decreasing the Arc Control setting decreases the arc force, making the arc softer and smoother.

Constant Voltage (CV/Weld, CV/MIG, CV/Flux Cored) Procedures

When in this mode, the Arc Control adjusts the induc- tance. (This adjustment is often referred to as ʼpinch”. Inductance is inversely proportional to pinch.) Increasing the Arc Control setting decreases the inductance, which results in the arc getting colder and pinched tighter. Decreasing the Arc Control setting increases the inductance, which results in the arc get- ting wider (reduced pinch).

Installation is as follows: 1. Turn off power.

dard or option panel. Discard the old panel or save for future use.

3.Tilt the new option panel away from the front opening of the Control Box cabinet and plug the white electrical connector into the proper connec- tor (12 pin) on the right side of the main printed circuit board until the connector latches into place. Attach the chassis wire (if equipped) to the back of the new panel.

4.Slide the new panel through the opening, taking care not to damage the connections and the print- ed circuit board on the back.

5.Align the screw holes, replace the two screws and tighten.

2.Remove the two screws from the front of the stan- dard or option panel at the location you choose to install your new option, (bottom), of the Control Box cabinet. Save the screws for re-use. Unplug the white electrical connector. Remove the chas- sis wire (if equipped) from the back of the stan-

POWER FEED 10

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Contents OPERATOR’S Manual California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section F Section EP306 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Control Cable Mounting on Power SourceMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch Setup8INSTALLATIONA-8 LSB Figure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGUN Connections General General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementGmaw Shielding GAS Water Connections for Water Cooled GunsBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Product Description OperationRecommended Processes and Equipment Duty CycleK1542-9 Dual Procedure / Memory Panel K1542-5 Dual Procedure PanelCV/Gouge PanelStd Control BOX Panels -- ʻLARGEʼ Option PanelsK1542-6 M Panel K1542-11 MX2 PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationOperation with Previous Software Version Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Wire Size Solid Steel Electrode AccessoriesCored Electrode Aluminum ElectrodeK1542-5 Dual Procedure Panel Description and Installation of Optional Control BOX PanelsConstant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure Control Box Cabinet ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K1504-1 Coil Adapter K162H Wire Spindle AdapterK435 Coil Adapter K363P READI-REEL AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K1536-1 Water Flow Sensor KIT K590-5 Water Connection KIT for Drive onlyK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Diagrams Wiring Diagram Power Feed 10 Wire Drive Diagrams2000 L10599 Power FeedPower Feed Power Feed Power Feed Precaucion Warnung
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