Lincoln Electric IM584-D manual K1543, K1544 and K1545 Input Cable Assemblies

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ACCESSORIES

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SAVE - The save mode allows “hard” memories to be changed. Pressing the SAVE key will light the save indicator, and enter the save mode. In the save mode, the indicator for the memory that was the source of the active procedureʼs contents will blink, whether their contents are still equal or not. This feature allows the user to choose to save an active procedure back to its source, or some other location.

To complete the save transaction requires the selec- tion of one of the memory keys. When the memory key is pressed in the save mode, itʼs contents are overwritten with the contents of the active procedure. This means that the contents of the memory location and the active procedure are now equal, and there- fore, by definition, each of their indicators will be lit, and the save mode will be exited. To exit the save mode without saving, depress the save key a second time. This feature allows the operator to determine the source of the active procedureʼs contents without actually overwriting it.

Installation is as follows:

1.Turn off power.

2.Remove the two screws from the front of the stan- dard or option panel at the location you choose to install your new option, (middle), of the Control Box cabinet. Save the screws for re-use. Unplug the white electrical connector. Remove the chas- sis wire (if equipped) from the back of the stan- dard or option panel. Discard the old panel or save for future use.

3.Tilt the new option panel away from the front opening of the Control Box cabinet and plug the white electrical connector into the proper connec- tor on the right side of the main printed circuit board (10 pin) until the connector latches into place. Attach the chassis wire (if equipped) to the back of the new panel.

4.Slide the new panel through the opening, taking care not to damage the connections and the print- ed circuit board on the back.

5.Align the screw holes. Replace the two screws and tighten.

K1543, K1544 AND K1545 INPUT CABLE ASSEMBLIES

Available Cable Assemblies:

K1543 - Control cable only. Consists of a 5-conductor control cable with a 5-pin control cable plug, without electrode cable, and is available in lengths of 8'(2.4m), 16'(4.9m), 25'(7.6m), 50'(15.2m) and 100'(30.5m).

K1544 - Consists of a 5-conductor control cable with a 5-pin control cable plug and a 4/0 electrode cable. It is rated at 600 amps, 60% duty cycle and is available in lengths of 8'(2.4m), 16'(4.9m), 25'(7.6m), 50'(15.2m).

K1545 - Control cable and a 4/0 (85 mm2) electrode cable with Twist-Mate™ connector on one end and a stud terminal on the other. It is rated at 500 amps, 60% duty cycle and is available in lengths of 8'(2.4m), 16'(4.9m), 25'(7.6m), 50'(15.2m).

With input power disconnected from the power source, install the Control Cable Assemblies per the instruction in INSTALLATION - “Cable Connections”.

POWER FEED 10

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Contents OPERATOR’S Manual California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents P306 Series Section ESection F Installation Boom Mounting of Wire Drive Unit Safety PrecautionsMounting the Wire Drive Unit Control Cable Mounting on Power SourceMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsElectrode Cable Connections Control Cable SpecificationsAvailable Cable Assemblies Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch Setup8INSTALLATIONA-8 LSB Figure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGUN Connections General General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementGmaw Shielding GAS Water Connections for Water Cooled GunsOptional Panels for Control BOX General Panel Installation GuidelinesBoom and Bench Conversions Product Description OperationRecommended Processes and Equipment Duty CycleK1542-9 Dual Procedure / Memory Panel K1542-5 Dual Procedure PanelCV/Gouge PanelStd Control BOX Panels -- ʻLARGEʼ Option PanelsK1542-6 M Panel K1542-11 MX2 PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsOperation with Previous Software Version Wire Drive OperationWire Drive Settings -- External Gear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Figure B.1 Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingMaking a Weld Wire Reel ChangingWire Feed Overload Protection Status Light States Component Status LightsStatus Light States CONʼT Wire Size Solid Steel Electrode AccessoriesCored Electrode Aluminum ElectrodeK1542-5 Dual Procedure Panel Description and Installation of Optional Control BOX PanelsConstant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Control Box Cabinet ProcedureFeeder Head Enclosure Procedure K1504-1 Coil Adapter K162H Wire Spindle AdapterK435 Coil Adapter K363P READI-REEL AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersConduit Adapters Dual Procedure Switch OptionsUsing Dual Procedure with FAST-MATE Guns K1536-1 Water Flow Sensor KIT K590-5 Water Connection KIT for Drive onlyK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Diagrams Wiring Diagram Power Feed 10 Wire Drive Diagrams2000 L10599 Power FeedPower Feed Power Feed Power Feed Precaucion Warnung
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