Lincoln Electric IM584-D manual Diagrams

Page 60

WIRING DIAGRAM POWER FEED 10 CONTROL BOX

F-1

USER

 

INTERFACE

 

MOTHER

 

BOARD

(J5)

 

 

N.A.

S1

 

ON

 

OFF

S2

ON

 

 

1

 

 

2

 

 

3

1

5

4

 

 

5

6

10

6

7

 

 

8

 

 

9

 

 

10

 

 

1

 

 

2

 

 

3

512B

565

564

500F

566

567

568

569

512

551

512C

UPPER OPTION N.E.

DISPLAY P.C. BOARD

(J1)

N.F.

1

 

8

 

 

 

 

 

 

 

 

1 2 3 4 5 6 7 8

550

552

551

512 500

OFF

1

(J4)

N.A.

8

 

4

 

5

7

6

 

7

14

8

9

 

10

 

11

 

12

 

13

 

14

500

552

550

500C

554

553

556

555 B W

DUAL ENCODER P.C. BOARD

(J1)

N.F.

1

8

 

 

 

 

 

 

 

 

1 2 3 4 5 6 7 8

 

 

 

 

 

 

 

 

 

 

 

500C

512C

555

556

553

554

RED/GREEN

STATUS LED

N.C.

B W

POWER FEED

 

 

1

512A

 

 

2

558

 

 

3

557

 

 

4

500D

1

6

5

559

(J3)

 

6

560

N.A.

 

 

7

511

7

12

8

561

 

 

9

562

 

 

10

563

 

 

11

500E

 

 

12

 

LOWER

OPTION

N.E.

(P7)

1

3

3

1

 

 

 

 

N.B.

 

 

 

 

N.D. 4

6

6

4

(J7 ON WIRE DRIVE OR ON INPUT RECEPTACLE SHOWN) N.B.

DIAGRAMS

10

1 2

(J2) N.A.

1 2 3

541A

 

541A

1

541

542A

(USED FOR

400A

2

 

500A

542A

3

542

BENCH SET

R.F.

TOROID

3 4

1 2

(J1)

N.A.

3 4

4 1 2 3 4

540A

UP)

 

 

 

500A

4

500

 

 

 

 

67

5

 

541D

 

 

 

 

 

 

 

 

 

540A

6

540

542D

 

 

 

 

R.F.

 

 

500D

 

 

 

 

 

 

 

 

 

 

TOROID

 

 

540D

 

 

 

 

 

67

 

 

 

 

67

 

 

541D

542D

67

540D

500D

 

 

541

542

67

540

500

 

 

 

 

 

 

(J8)

 

 

 

 

 

 

 

 

 

 

A B C D E

LINC-NET INPUT RECEPTACLE (OPTIONAL FOR

NOTES:

N.A. CAVITY NUMBERING SEQUENCE AS VIEWED FROM COMPONENT SIDE OF PC BOARD. N.B. CAVITY NUMBERING SEQUENCE AS VIEWED FROM LEAD SIDE OF CONNECTOR.

N.C. PIN NEAREST THE FLAT EDGE OF LED LENS (CATHODE) ALIGNS WITH BLACK LEAD OF LED SOCKET.

N.D. TO FEEDER HEAD OR OPTIONAL INPUT LINC-NET RECEPTACLE.

N.E. THE OPTION INSTALLED MAY NOT HAVE ALL OF THE SHOWN WIRES. SEE THE OPTION'S WIRING DIAGRAM FOR ADDITIONAL INFORMATION.

TOPMIDDLE

PANEL PANEL

 

A B C D E

(J6)

BOTTOM

LINC-NET

 

OUTPUT

 

PANEL

 

RECEPTACLE

 

 

(OPTIONAL)

 

BOOM SET UP)

N.F. CAVITY NUMBERING SEQUENCE AS VIEWED FROM EDGE OF PC BOARD, COMPONENT SIDE DOWN.

N.G. MAY NOT BE PRESENT ON CODE 10494 OR PRIOR MACHINES.

400D

400C

 

400B

 

 

 

 

 

 

CONTROL BOX

ELECTRICAL SYMBOLS PER E1537.

= CHASSIS CONNECTION

LEAD COLOR CODING

B - BLACK

W - WHITE

N.G.

9-11-98D

L10586

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-1

Image 60
Contents OPERATOR’S Manual Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section E Section FP306 Series Installation Safety Precautions Mounting the Wire Drive UnitBoom Mounting of Wire Drive Unit Mounting on Power Source Control CableMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsControl Cable Specifications Available Cable AssembliesElectrode Cable Connections Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOX8INSTALLATIONA-8 LSB Setting DIP Switches in the Wire Drive Figure A.4Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines GUN Connections GeneralWire Spindle Placement Wire Feed Shut Down Circuit OptionalGmaw Shielding GAS Water Connections for Water Cooled GunsGeneral Panel Installation Guidelines Boom and Bench ConversionsOptional Panels for Control BOX Operation Product DescriptionRecommended Processes and Equipment Duty CycleK1542-5 Dual Procedure Panel K1542-9 Dual Procedure / Memory PanelControl BOX Panels -- ʻLARGEʼ Option Panels CV/Gouge PanelStdK1542-6 M Panel K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWire Drive Operation Wire Drive Settings -- ExternalOperation with Previous Software Version Wire Reel Loading READI-REELS, Spools or Coils Electrode PolarityGear BOX Ratio Figure B.1 Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Accessories Wire Size Solid Steel ElectrodeCored Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels K1542-5 Dual Procedure PanelCC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Control Box Cabinet Procedure Feeder Head Enclosure ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K162H Wire Spindle Adapter K1504-1 Coil AdapterK435 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersDual Procedure Switch Options Using Dual Procedure with FAST-MATE GunsConduit Adapters K590-5 Water Connection KIT for Drive only K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Diagrams Diagrams Wiring Diagram Power Feed 10 Wire DrivePower Feed 2000 L10599Power Feed Power Feed Power Feed Precaucion Warnung