Lincoln Electric IM584-D manual Possible Cause, Course of Action

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E-5

 

TROUBLESHOOTING

 

 

E-5

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE CAUSE

 

RECOMMENDED

 

 

 

(SYMPTOMS)

 

COURSE OF ACTION

 

 

 

 

 

 

7.

No wire feed, solenoid, or arc

a. Faulty gun trigger switch. The gun

 

 

 

 

voltage. Status LEDs are solid

trigger switch or circuit may be

 

 

 

 

green.

faulty. Check or Replace.

 

 

 

 

 

 

 

 

 

8.

No control of wire feed.

a. Defective motor tach or control

 

 

 

 

All status lights are solid green.

PC board, or harness. Check for

 

 

 

 

Preset WFS is adjustable on

loose or faulty connections on

 

 

 

 

Control Box

motor tach. See Wiring Diagram.

 

 

 

 

 

 

 

 

 

9.

Wire feed motor turns and sole-

a. Power source is unable to

 

 

 

 

noid operates, but no arc voltage

respond due to thermal or other

 

 

 

 

is present. Status light is solid

type of shut down mode.

 

 

 

 

green on Control Box.

 

 

 

 

b. Power source is defective. See Power Source LED Status Light Chart.

CAUTION

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED 10

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Contents OPERATOR’S Manual Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section F Section EP306 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Mounting on Power Source Control CableMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOX8INSTALLATIONA-8 LSB Setting DIP Switches in the Wire Drive Figure A.4Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines GUN Connections GeneralWire Spindle Placement Wire Feed Shut Down Circuit OptionalGmaw Shielding GAS Water Connections for Water Cooled GunsBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Operation Product DescriptionRecommended Processes and Equipment Duty CycleK1542-5 Dual Procedure Panel K1542-9 Dual Procedure / Memory PanelControl BOX Panels -- ʻLARGEʼ Option Panels CV/Gouge PanelStdK1542-6 M Panel K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWire Drive Settings -- External Wire Drive OperationOperation with Previous Software Version Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Accessories Wire Size Solid Steel ElectrodeCored Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels K1542-5 Dual Procedure PanelCC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure Control Box Cabinet ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K162H Wire Spindle Adapter K1504-1 Coil AdapterK435 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K590-5 Water Connection KIT for Drive only K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 001 Err 003Err 004 Err 005Err 020 Err 100Err 200 Err 201Err 211 Err 212Diagrams Diagrams Wiring Diagram Power Feed 10 Wire DrivePower Feed 2000 L10599Power Feed Power Feed Power Feed Precaucion Warnung