Lincoln Electric IM584-D manual Diagrams, Wiring Diagram Power Feed 10 Wire Drive

Page 61

WIRING DIAGRAM

POWER FEED 10 WIRE DRIVE

F-

2

GUN

DUAL

RECEPTACLE

VOLTAGE SENSING

PROCEDURE

TO USER

CONNECTION

W

551

TRIGGER

INTERFACE

2 STEP/

COLD INCH/

}

}

IF USED

4 STEP

GAS PURGE

B

550

R.F.

A C D E B

(J7)

3

A 1

TOROID

559

CABLE

P.M.

FILTER

1 2

N.B.

512A

512

B

PC BD

N.A.

6

A 4

512A

67A

TACH

U

3

4

}

6

N.D.

560

558

N.D.

R

N.E.

1

2

3

4

5

ELECTRODE

4

3

2

1

(J1)

N.E.

MOTOR/GEARBOX

541A

400A

542A

500A

540A

A

556

557

555

67

B

R.F.

RED/GREEN

(J1)

A

TOROID

512B

W

STATUS LED

1 2 3

N.C.

67A

INPUT

4 5 6

511

400

CONTROL

1 2 3

1 2

67

555

A

67

P.C. BOARD

512

(J2)

1

A

6

4

558

N.A. CAVITY NUMBERING SEQUENCE AS VIEWED FROM COMPONENT SIDE OF PC BOARD.

VOLTAGE SENSE

S1

(J5)

5

559

N.B. CAVITY NUMBERING SEQUENCE AS VIEWED FROM LEAD SIDE OF CONNECTOR.

N.A.

6

560

SELECT P.C. BOARD

ON 12 3 4 5 6 7 8

N.C. PIN NEAREST THE FLAT EDGE OF LED LENS (CATHODE) ALIGNS WITH BLACK

7

A 12

7

570

1

A 3

1

OFF

8

B

LEAD OF LED SOCKET.

DIAGRAMS

POWER FEED 10

9

571

SHUT

N.D. TOGGLE SWITCHES SHOWN FROM CONNECTION SIDE OF SWITCH.

2

10

W

4

A 6

DOWN N.E. MAY NOT BE PRESENT ON CODES 10494 AND PRIOR MACHINES.

(J2)

1112

556

(J1)

557

ELECTRICAL SYMBOLS PER E1537.

(J4)

1 2

1

R

LEAD COLOR CODING

2

U

B - BLACK

N.A.

3

B

= CHASSIS CONNECTION

R - RED

3 4

4

U - BLUE

(J6) 1

1

512B

W - WHITE

N.A. 2

2

511

1 2 3 4 5

550

(J3)

1

A

3

552

N.A.

4

551

A

6

553

6

1 2

1

541D

RECTIFIER

(J2)

2

542D

BRIDGE

N.A.

3

500D

AC

+

3 4

4

540D

540C

1

540A

-

AC

2

541A

540B

3

541

1

A 5

4

542A

(J1)

5

542

R.F.

R.F.

N.A.

6

540B

TOROID

TOROID

6

A 10

7

540

67

67

8

500A

9 10

500

541

542

540

500

541D

542D

540D

500D

540C

67

67

A B C D

E

(J6)

A B C D

E

(J9)

LINC-NET

LINC-NET

552

553

INPUT

OUTPUT

RECEPTACLE

RECEPTACLE

GAS

(OPTIONAL)

SOLENOID

12- 99E

L10587

	NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside	F-
	the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
		2

Image 61

Contents OPERATOR’S Manual California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Section F Section EP306 Series Installation Mounting the Wire Drive Unit Safety PrecautionsBoom Mounting of Wire Drive Unit Control Cable Mounting on Power SourceMounting the Control BOX Boom or Separated Bench Models Control Cable ConnectionsAvailable Cable Assemblies Control Cable SpecificationsElectrode Cable Connections Changing the Wire Drive Ratio Wire Drive Gear Ratio High or LOW SpeedWork Cable Connections Selecting the Proper Gear RatioRatio Change Procedure Setting DIP Switches in the Control BOX DIP Switch Setup8INSTALLATIONA-8 LSB Figure A.4 Setting DIP Switches in the Wire DriveProcedure to Install Drive Rolls and Wire Guides Wire Feed Drive Roll KitsGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTIONGUN Connections General General GUN Connection GuidelinesWire Feed Shut Down Circuit Optional Wire Spindle PlacementGmaw Shielding GAS Water Connections for Water Cooled GunsBoom and Bench Conversions General Panel Installation GuidelinesOptional Panels for Control BOX Product Description OperationRecommended Processes and Equipment Duty CycleK1542-9 Dual Procedure / Memory Panel K1542-5 Dual Procedure PanelCV/Gouge PanelStd Control BOX Panels -- ʻLARGEʼ Option PanelsK1542-6 M Panel K1542-11 MX2 PanelK1542-12 MSP2 Panel Control BOX Panels -- SET UP Controls DescriptionControl BOX -- PC Board Adjustments Control BOX -- Using Operating LimitsWire Drive Settings -- External Wire Drive OperationOperation with Previous Software Version Electrode Polarity Wire Reel Loading READI-REELS, Spools or CoilsGear BOX Ratio Figure B.1 Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingWire Feed Overload Protection Wire Reel ChangingMaking a Weld Status Light States Component Status LightsStatus Light States CONʼT Wire Size Solid Steel Electrode AccessoriesCored Electrode Aluminum ElectrodeK1542-5 Dual Procedure Panel Description and Installation of Optional Control BOX PanelsConstant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures CC/STICK/GOUGE ModeK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Feeder Head Enclosure Procedure Control Box Cabinet ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K1504-1 Coil Adapter K162H Wire Spindle AdapterK435 Coil Adapter K363P READI-REEL AdapterGUN Receiver Bushings and Adapters Guns and GUN AdaptersUsing Dual Procedure with FAST-MATE Guns Dual Procedure Switch OptionsConduit Adapters K1536-1 Water Flow Sensor KIT K590-5 Water Connection KIT for Drive onlyK659-1 GAS Guard Regulator K1557-1 Swivel MountMaintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable MaintenanceHOW to USE Troubleshooting Guide 1TROUBLESHOOTINGE-1Troubleshooting Field Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Course of Action Possible CauseEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 003 Err 001Err 004 Err 005Err 100 Err 020Err 200 Err 201Err 212 Err 211Diagrams Wiring Diagram Power Feed 10 Wire Drive Diagrams2000 L10599 Power FeedPower Feed Power Feed Power Feed Precaucion Warnung