Lincoln Electric IM584-D manual Figure B.1

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B-8

OPERATION

B-8

 

 

 

FIGURE B.1

To Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 mm Diameter) or 14Lb.(6 Kg) Innershield Coils:

The Spindle should be located in the LOWER mounting hole.

(For 8" (200 mm) spools, a K468 spindle adapter must first be slipped onto spindle.)

(For 13-14 lb. (6 Kg) Innershield coils, a K435 Coil Adapter must be used).

1)Depress the Release Bar on the Retaining Collar and remove it from the spindle.

2)Place the spool on the spindle making certain the spindle brake pin enters one of the holes in the back side of the spool. Be certain the wire comes off the reel in a direction so as to de-reel from the bottom of the coil.

3)Re-install the Retaining Collar. Make sure that the Release Bar “pops up” and that the collar retainers fully engage the retaining groove on the spindle.

To Mount a 50-60 Lb. (22.7-27.2 kg) Coil: (Using K1504-1 Coil Reel) (For 50-60 lb Readi- Reels a K438 Readi-Reel Adapter must be used).

The Spindle must be located in the UPPER mounting hole.

1)With the K1504-1 Coil Reel mounted on to the 2" (51 mm) spindle (or with reel laying flat on the floor) loosen the spinner nut and remove the reel cover. See Figure B.2.

2)Before cutting the tie wires, place the coil of elec-

trode on the reel so it unwinds from the bottom as the reel rotates.

3)Tighten the spinner nut against the reel cover as much as possible by hand using the reel cover spokes for leverage. DO NOT hammer on the spinner nut arms.

4)Cut and remove only the tie wire holding the free end of the coil. Hook the free end around the rim of the reel cover and secure it by wrapping it around. Cut and remove the remaining tie wires.

CAUTION

Always be sure the free end of the coil is securely held while the tie wires are being cut and until the wire is feeding through the drive rolls. Failure to do this will result in “backlashing” of the coil, which may tangle the wire. A tangled coil will not feed so it must either be untangled or discarded.

___________________________________________

5)Be sure the coil reel is engaged with the spindle brake pin and the Release Bar on the Retaining Collar “pops up” and that the collar retainers fully engage the retaining groove on the spindle.

SPINNER NUT

COVER

PLATE

SLOTS

CARDBOARD

COIL LINER

COIL

TIE WIRE

SPRING

LOADED ARM

REEL

FIGURE B.2

POWER FEED 10

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Contents OPERATOR’S Manual Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Section E Section FP306 Series Installation Safety Precautions Mounting the Wire Drive UnitBoom Mounting of Wire Drive Unit Mounting the Control BOX Boom or Separated Bench Models Mounting on Power SourceControl Cable Control Cable ConnectionsControl Cable Specifications Available Cable AssembliesElectrode Cable Connections Work Cable Connections Wire Drive Gear Ratio High or LOW SpeedChanging the Wire Drive Ratio Selecting the Proper Gear RatioRatio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOX8INSTALLATIONA-8 LSB Setting DIP Switches in the Wire Drive Figure A.4GUN and Cable Assemblies with Standard Connection Wire Feed Drive Roll KitsProcedure to Install Drive Rolls and Wire Guides GUN and Cable Assemblies with FAST-MATECONNECTIONGeneral GUN Connection Guidelines GUN Connections GeneralGmaw Shielding GAS Wire Spindle PlacementWire Feed Shut Down Circuit Optional Water Connections for Water Cooled GunsGeneral Panel Installation Guidelines Boom and Bench ConversionsOptional Panels for Control BOX Recommended Processes and Equipment OperationProduct Description Duty CycleK1542-5 Dual Procedure Panel K1542-9 Dual Procedure / Memory PanelK1542-6 M Panel Control BOX Panels -- ʻLARGEʼ Option PanelsCV/Gouge PanelStd K1542-11 MX2 PanelControl BOX Panels -- SET UP Controls Description K1542-12 MSP2 PanelControl BOX -- Using Operating Limits Control BOX -- PC Board AdjustmentsWire Drive Operation Wire Drive Settings -- ExternalOperation with Previous Software Version Wire Reel Loading READI-REELS, Spools or Coils Electrode PolarityGear BOX Ratio Figure B.1 Procedure for Setting Angle of Feedplate Feeding Electrode and Brake AdjustmentDrive Roll Pressure Setting GAS Guard Regulator SettingWire Reel Changing Wire Feed Overload ProtectionMaking a Weld Component Status Lights Status Light StatesStatus Light States CONʼT Cored Electrode AccessoriesWire Size Solid Steel Electrode Aluminum ElectrodeDescription and Installation of Optional Control BOX Panels K1542-5 Dual Procedure PanelCC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored ProceduresK1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies Control Box Cabinet Procedure Feeder Head Enclosure ProcedureK1548-1 Linc NET Receptacle KIT Input and Output K435 Coil Adapter K162H Wire Spindle AdapterK1504-1 Coil Adapter K363P READI-REEL AdapterGuns and GUN Adapters GUN Receiver Bushings and AdaptersDual Procedure Switch Options Using Dual Procedure with FAST-MATE GunsConduit Adapters K659-1 GAS Guard Regulator K590-5 Water Connection KIT for Drive onlyK1536-1 Water Flow Sensor KIT K1557-1 Swivel MountWire Drive Motor and Gearbox MaintenanceMaintenance Gun and Cable Maintenance1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting GuideTroubleshooting Possible Cause Recommended Symptoms Course of Action Field Service FacilityYour local Lincoln Authorized Troubleshooting Possible Cause Course of ActionEither of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 004 Err 001Err 003 Err 005Err 200 Err 020Err 100 Err 201Err 211 Err 212Diagrams Diagrams Wiring Diagram Power Feed 10 Wire DrivePower Feed 2000 L10599Power Feed Power Feed Power Feed Precaucion Warnung