Grizzly owner manual Model G0554Z

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MODEL G0554Z

14" X 40" GEAR-HEAD

FLOOR LATHE

OWNER'S Manual

Copyright © MAY, 2009 By Grizzly Industrial, Inc., REVISED July, 2010 (Tr)

Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc.

(FOR MODELS MANUFACTURED SINCE 1/09) #TS11209 printed IN CHINA

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Contents Model G0554Z Page Table of Contents Manual Accuracy IntroductionContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Instructions for Machinery SafetyWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationNeeded for Setup SetupUnpacking Description QtyInventory Figures Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Checking Gear Oil Mounting to Shop FloorTest Run Bolting to Concrete FloorsTest Run To test run the machinePage Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operation Overview OperationsSpindle Speed Configuration Chart Main Power SwitchBasic Controls Headstock ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Chuck & Faceplate Mounting Tools Needed for Removing/Installing QtyFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Jaw Chuck Installing Cam-Lock StudsReversing Jaws To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateCenters Using Dead Center in SpindleDead Centers Live CentersTo mount a workpiece onto the spindle dead center Using a Center in the TailstockTo mount a workpiece onto the tailstock dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restFollow Rest To adjust the carriage stopCarriage Stop Calculating Spindle Speed Four-Way Tool Post Spindle SpeedTo load the tool post Recommended Cutting SpeedsStep Example aResult Example BUnderstanding the Feed Rate & Threading Charts Power FeedAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsQuick Change Gears To configure the quick change gearsSide Front View To engage the power feed for non-threading operations Engaging Power FeedThread Dial & Chart Power Feed LeverThreading Controls Half-Nut LeverThread Dial G1075-52-PC. Clamping Kit AccessoriesG1070-MT3 Live Center Set G9611-Test Indicator G9610-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookCleaning Protecting MaintenanceSchedule Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsReplacing V-Belts Checking/Cleaning Coolant SystemChecking Coolant Tank To check the coolant tankTo replace the coolant Cleaning Coolant TankTroubleshooting ServiceMotor & Gearbox Operation and Work Results Gib Adjustments Cross Slide Backlash AdjustmentCross and Compound Slide Gibs To adjust the saddle gib Tailstock Lock AdjustmentTo adjust the tailstock lock Saddle GibTo replace the shear pin Shear Pin ReplacementTo check/replace the brake pads Brake PadsSteps Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramElectrical Components a Side Door Safety SwitchHalogen Lamp Power Source Brake SwitchElectrical Components B MotorElectrical Components C Spindle SwitchesCoolant Pump Control PanelHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY