Grizzly G0554Z owner manual Table of Contents

Table of Contents

INTRODUCTION	2
Manual Accuracy	2
Contact Info	2
Machine Description	2
Identification	3
Machine Data Sheet	4
SECTION 1: SAFETY	6
Safety Instructions for Machinery	6
Additional Safety Instructions for
Metal Lathes	8
SECTION 2: CIRCUIT REQUIREMENTS	9
220V Single-Phase Operation	9
SECTION 3: SETUP	10
Needed for Setup	10
Unpacking	10
Inventory	11
Cleanup	12
Site Considerations	13
Placing & Assembling Lathe	14
Mounting to Shop Floor	16
Checking Gear Oil	16
Test Run	16
Spindle Break-In	19
Recommended Adjustments	19
SECTION 4: OPERATIONS	20
Operation Overview	20
Basic Controls	21
Chuck & Faceplate Mounting	24
3-Jaw Chuck	26
4-Jaw Chuck	28
Faceplate	29
Centers	30
Offsetting Tailstock	32
Tailstock Alignment	33
Drilling with Tailstock	34
Coolant System	35
Steady Rest	36
Follow Rest	37
Carriage Stop	37
Four-Way Tool Post	38
Spindle Speed	38
Power Feed	40
Threading Controls	46
SECTION 5: ACCESSORIES	48

SECTION 6: MAINTENANCE	50
Schedule	50
Cleaning & Protecting	50
Lubrication	51
Tensioning/Replacing V-Belts	53
Checking/Cleaning Coolant System	54
SECTION 7: SERVICE	56
Troubleshooting	56
Cross Slide Backlash Adjustment	58
Gib Adjustments	58
Tailstock Lock Adjustment	59
Shear Pin Replacement	60
Brake Pads	61
Spindle Bearing Preload	62
Gap Removal	64
SECTION 8: WIRING	65
Wiring Safety Instructions	65
Electrical Overview	66
Electrical Cabinet Identification	67
Electrical Cabinet Wiring Diagram	68
Electrical Components (A)	69
Electrical Components (B)	70
Electrical Components (C)	71
SECTION 9: PARTS	72
Headstock Shifting	72
Headstock Gearing	74
Headstock Spindle	76
Gearbox Shifting	78
Gearbox Gearing	80
Apron Controls	82
Apron Gearing	83
Saddle & Cross Slide	84
Compound Slide & Tool Post	86
Tailstock	87
Follow Rest	88
Thread Dial	88
Steady Rest	89
Change & End Gears	90
Bed & Shaft	91
Stand & Brake	93
Electrical	95
Accessories	97
Label Placement	98
WARRANTY AND RETURNS	101