Grizzly G0554Z owner manual Needed for Setup, Unpacking, Description Qty

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SECTION 3: SETUP

This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine!

Wear safety glasses dur- ing the entire setup pro- cess!

The Model G0554Z is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 3500 lbs. to move the shipping crate and machine.

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Needed for Setup

The following are needed to complete the setup process, but are not included with your machine:

Description

 

Qty

Additional People

At Least 1

Safety Glasses

1 Per Person

Lifting Web Straps (Rated 3500 lbs.)

.......... 4

Iron/Steel Round Stock 1⁜14" x 36"

2

Forklift or Hoist (Rated 3500 lbs.)

1

Precision Level

1

Mounting Hardware (Page 16)

Optional

Shop Rags for Cleaning

As Needed

Stiff Brush for Cleaning

1

Cleaning Solvent (Page 12)

As Needed

Unpacking

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover the machine is damaged, please imme- diately call Customer Service at (570) 546-9663 for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi- tion of your shipment, inventory the contents.

Model G0554Z (Mfg 01/09+)

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Contents Model G0554Z Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hear Safety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsSetup Needed for SetupUnpacking Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Mounting to Shop Floor Checking Gear OilTest Run Bolting to Concrete FloorsTo test run the machine Test RunPage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operations Operation OverviewMain Power Switch Spindle Speed Configuration ChartBasic Controls Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Tools Needed for Removing/Installing Qty Chuck & Faceplate MountingFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceUsing Dead Center in Spindle CentersDead Centers Live CentersUsing a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestTo adjust the carriage stop Follow RestCarriage Stop Four-Way Tool Post Spindle Speed Calculating Spindle SpeedTo load the tool post Recommended Cutting SpeedsExample a StepResult Example BPower Feed Understanding the Feed Rate & Threading ChartsAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsTo configure the quick change gears Quick Change GearsSide Front View Engaging Power Feed To engage the power feed for non-threading operationsPower Feed Lever Thread Dial & ChartThreading Controls Half-Nut LeverThread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set G9610-Test Indicator G9611-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookMaintenance Cleaning ProtectingSchedule Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking/Cleaning Coolant System Replacing V-BeltsChecking Coolant Tank To check the coolant tankCleaning Coolant Tank To replace the coolantService TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs Tailstock Lock Adjustment To adjust the saddle gibTo adjust the tailstock lock Saddle GibShear Pin Replacement To replace the shear pinBrake Pads To check/replace the brake padsSteps To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Side Door Safety Switch Electrical Components aHalogen Lamp Brake Switch Power SourceElectrical Components B MotorSpindle Switches Electrical Components CCoolant Pump Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY