Grizzly G0554Z owner manual G9610-Test Indicator, G9611-Test Indicator, G9612-Test Indicator

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G9610—Test Indicator

.03" Range/.001" Resolution

G9611—Test Indicator

.008" Range/.0001" Resolution

G9612—Test Indicator

.030" Range/.0005" Resolution

These test indicators have an easy to read dial and a pivoting stylus that moves at right angles to the dial face.

Figure 70. Test Indicator.

H6879—Lathe Operation & Maintenance Book

This detailed metal lathe book provides extensive coverage of a wide variety of metalworking opera- tions. Special emphasis is placed on lathe com- ponents, accessories, and operating procedures, including basic machine setup and routine main- tenance. A "must have" reference for all metal lathe owners. 260 pages.

Figure 71. H6879 Lathe Operation &

Maintenance Book.

Model G0554Z (Mfg 01/09+)

G0688—Tool Post Grinder

This tool post grinder has what it takes to make your project to spec and look good, too! The heavy support casting is loaded with a precision spindle that will provide spectacular finishes on even the toughest jobs. Comes supplied with one external grinding wheel, one internal grinding wheel, and balanced mandrel pulleys and belts for each wheel.

Figure 72. G0688 Tool Post Grinder.

G8787—7-Pc. Deluxe Tool Holder Set

This Deluxe Tool Holder Set features seven 5/8" indexable tools for one unbelievable price. Set includes left- and right-hand tool holders with 0° side cutting angle and 80° diamond inserts, right- hand tool holder with 15° end and side cutting angle and square insert, right-hand tool holder with 45° end cutting angle and 80° diamond insert, right-hand threading tool with trigon insert and right-hand parting tool. Wrenches included.

Figure 73. G8787 7-Pc. Deluxe Tool Holder Set.

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Contents Model G0554Z Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Machine Data Sheet Tailstock Info Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationDescription Qty SetupNeeded for Setup UnpackingInventory Figures Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Bolting to Concrete Floors Mounting to Shop FloorChecking Gear Oil Test RunTest Run To test run the machinePage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Overview OperationsHeadstock Controls Main Power SwitchSpindle Speed Configuration Chart Basic ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Removing Chuck or Faceplate Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Foot BrakeMounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateLive Centers Using Dead Center in SpindleCenters Dead CentersUsing a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restTo adjust the carriage stop Follow RestCarriage Stop Recommended Cutting Speeds Four-Way Tool Post Spindle SpeedCalculating Spindle Speed To load the tool postExample B Example aStep ResultRough Power FeedUnderstanding the Feed Rate & Threading Charts Annealed Allow Steel Alloys10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsTo configure the quick change gears Quick Change GearsSide Front View To engage the power feed for non-threading operations Engaging Power FeedHalf-Nut Lever Power Feed LeverThread Dial & Chart Threading ControlsThread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set H6879-Lathe Operation & Maintenance Book G9610-Test IndicatorG9611-Test Indicator G9612-Test IndicatorMaintenance Cleaning ProtectingSchedule Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsTo check the coolant tank Checking/Cleaning Coolant SystemReplacing V-Belts Checking Coolant TankTo replace the coolant Cleaning Coolant TankService TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs Saddle Gib Tailstock Lock AdjustmentTo adjust the saddle gib To adjust the tailstock lockTo replace the shear pin Shear Pin ReplacementBrake Pads To check/replace the brake padsSteps Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramSide Door Safety Switch Electrical Components aHalogen Lamp Motor Brake SwitchPower Source Electrical Components BControl Panel Spindle SwitchesElectrical Components C Coolant PumpHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY