Grizzly G0554Z owner manual Cabinet wiring diagram Electrical Cabinet Wiring Diagram, Page 70

Page 70

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READ ELECTRICAL SAFETY ON PAGE 65!

Model G0554Z (Mfg 01/09+)

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

22

 

 

 

A1

L

N

A2

13

L

A1

N

L

A2

 

L

A1

N

 

 

A2

 

 

A1

15

11

 

A2

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1L1

3L2

5L3

21NC

 

 

1L1

3L2

5L3

21NC

 

 

13NO

23NO

33NO

43NO

 

 

13NO

23NO

33NO

43NO

 

 

 

 

 

 

 

 

 

Contactor

 

 

 

 

Contactor

 

 

 

 

Contactor

 

 

 

 

Contactor

 

 

 

 

 

 

 

 

 

 

 

 

Tianshui

 

 

 

 

Tianshui

 

 

 

 

Tianshui

 

 

 

 

Tianshui

 

 

 

 

Fuse2A

 

 

Fuse4A

 

 

 

 

GSC1-1201

 

 

 

 

GSC1-1201

 

 

 

JZC3

 

 

 

 

GSC1-1201

 

 

 

 

 

 

 

 

 

 

KM1

 

 

 

 

KM2

 

 

 

 

KM3

 

 

 

 

 

KM4

 

 

 

 

 

 

 

 

 

 

 

2T1

4T2

6T3

22NC

 

 

2T1

4T2

6T3

22NC

 

 

14NO

24NO

34NO

44NO

 

 

14NO

24NO

34NO

44NO

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

12

 

 

 

 

 

 

7

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

V12

Z11

Z12

A2

 

 

 

 

 

A2

 

 

 

 

 

 

A2

 

 

7

5

4

 

A2

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

0

 

 

 

 

 

 

0

 

 

 

 

 

 

0

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

FR1

 

 

 

 

FR2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

17.6

 

 

 

 

 

.35

.52

 

 

 

 

 

 

 

 

 

 

 

 

L

N

 

 

 

 

 

 

 

 

OL Relay

95

 

17

OL Relay

17

95

 

 

 

 

 

 

 

 

23

22

21

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Juche JR29-16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Capacitor 500VAC2MFD

 

 

 

 

96

 

 

Juche JR29-16

96

 

 

 

 

 

 

Transformer Jiangsu JBK5–100VATH

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2T1

4T2

6T3

 

 

2T1

4T2

6T3

 

 

 

 

 

 

 

Input: 220–440V Output: 24–110V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

98

 

 

98

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V12

Z12

Z11

 

 

 

U21

V22

Z22

 

 

 

 

 

 

Input: 20-21 220V

 

Output: 30-31 110V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20-23 440V

 

 

32-33 24V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

31

32 33

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

21

 

 

 

0

0

PE

 

L

N

U11

 

V12

Z11

Z12

U21

V22

Z22

0

1

 

 

4

5

 

7

8

10

 

16

0

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grounding Plate

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PE

PE

PE

PE

L

N

U11

 

V12

Z11

Z12

U21

V22

Z22

0

1

 

3

4

5

6

7

8

10

 

16

0

2

 

 

 

 

PE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PE

 

 

 

PE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PE

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

G

 

F

 

 

 

 

H

 

 

J

 

 

 

E

 

C

 

I

 

Page 71

 

 

 

 

 

Page 69

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 70 Page 70

Page 71

Page 71 Page 70 Page 69

cabinet wiring diagram Electrical Cabinet Wiring Diagram

Image 70
Contents Model G0554Z Page Table of Contents Contact Info IntroductionManual Accuracy Machine DescriptionIdentification Machine Data Sheet Tailstock Info Wearing Proper APPAREL. Do not wear SafetySafety Instructions for Machinery Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsUnpacking SetupNeeded for Setup Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Test Run Mounting to Shop FloorChecking Gear Oil Bolting to Concrete FloorsTo test run the machine Test RunPage Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operations Operation OverviewBasic Controls Main Power SwitchSpindle Speed Configuration Chart Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Foot Brake Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Removing Chuck or FaceplateMounting Chuck or Faceplate Jaw Chuck Installing Cam-Lock StudsReversing Jaws Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceDead Centers Using Dead Center in SpindleCenters Live CentersTo mount a workpiece onto the spindle dead center Using a Center in the TailstockTo mount a workpiece onto the tailstock dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestFollow Rest To adjust the carriage stopCarriage Stop To load the tool post Four-Way Tool Post Spindle SpeedCalculating Spindle Speed Recommended Cutting SpeedsResult Example aStep Example BAnnealed Allow Steel Alloys Power FeedUnderstanding the Feed Rate & Threading Charts Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsQuick Change Gears To configure the quick change gearsSide Front View Engaging Power Feed To engage the power feed for non-threading operationsThreading Controls Power Feed LeverThread Dial & Chart Half-Nut LeverThread Dial G1075-52-PC. Clamping Kit AccessoriesG1070-MT3 Live Center Set G9612-Test Indicator G9610-Test IndicatorG9611-Test Indicator H6879-Lathe Operation & Maintenance BookCleaning Protecting MaintenanceSchedule Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking Coolant Tank Checking/Cleaning Coolant SystemReplacing V-Belts To check the coolant tankCleaning Coolant Tank To replace the coolantTroubleshooting ServiceMotor & Gearbox Operation and Work Results Gib Adjustments Cross Slide Backlash AdjustmentCross and Compound Slide Gibs To adjust the tailstock lock Tailstock Lock AdjustmentTo adjust the saddle gib Saddle GibShear Pin Replacement To replace the shear pinTo check/replace the brake pads Brake PadsSteps To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Electrical Components a Side Door Safety SwitchHalogen Lamp Electrical Components B Brake SwitchPower Source MotorCoolant Pump Spindle SwitchesElectrical Components C Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY