Grizzly G0554Z owner manual Chuck & Faceplate Mounting, Foot Brake, Removing Chuck or Faceplate

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Foot Brake

The Model G0554Z lathe comes equipped with a foot brake (see Figure 22). The foot brake is intended to be used primarily as a time saving tool. The best method for using the foot brake is to turn the spindle OFF with the spindle lever, then apply even and moderate pressure to the foot brake to slow the spindle to a stop.

Stepping on the foot brake while the spindle is ON will kill the power to the spindle motor and will bring the spindle to a stop. Stopping the spindle in this manner is harder on the machine and should be reserved for panic situations.

When the foot brake is used, the power lamp shows that the lathe is energized, but the circuit to the spindle motor is interrupted. Once stopped, the spindle lever needs to be returned to the cen- ter position to reset the spindle switches.

Note: Do not confuse the foot brake function with the emergency stop button. The emergency stop button cuts power to both the spindle motor and coolant pump, and must be reset to restore power to the lathe.

Spindle Control Lever

Foot Brake

Figure 22. Foot brake and spindle control lever.

Chuck & Faceplate

Mounting

PINCH HAZARD! Get assistance and protect your hands and the pre- cision ground bedways with a chuck cradle or plywood when removing lathe chuck! The heavy weight of a falling chuck can cause serious injury.

The chucks and faceplate provided with your lathe are mounted on and removed from the spindle in the same manner.

Tools Needed for Removing/Installing

Qty

Spindle Lock Key

1

Dead Blow Hammer

1

Chuck Cradle or Plywood 34"

1

Removing Chuck or Faceplate

1.DISCONNECT LATHE FROM POWER!

2.Lay a chuck cradle (see Figure 23) or a pro- tective layer of plywood under the chuck or faceplate and over the bedway to protect the precision ground surfaces from damage and to prevent fingers from being pinched.

Figure 23. Chuck cradle.

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Model G0554Z (Mfg 01/09+)

 

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Contents Model G0554Z Page Table of Contents Contact Info IntroductionManual Accuracy Machine DescriptionIdentification Machine Data Sheet Tailstock Info Wearing Proper APPAREL. Do not wear SafetySafety Instructions for Machinery Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsUnpacking SetupNeeded for Setup Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Test Run Mounting to Shop FloorChecking Gear Oil Bolting to Concrete FloorsTo test run the machine Test RunPage Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Operations Operation OverviewBasic Controls Main Power SwitchSpindle Speed Configuration Chart Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Foot Brake Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Removing Chuck or FaceplateMounting Chuck or Faceplate Reversing Jaws Installing Cam-Lock StudsJaw Chuck Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceDead Centers Using Dead Center in SpindleCenters Live CentersTo mount a workpiece onto the tailstock dead center Using a Center in the TailstockTo mount a workpiece onto the spindle dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestCarriage Stop To adjust the carriage stopFollow Rest To load the tool post Four-Way Tool Post Spindle SpeedCalculating Spindle Speed Recommended Cutting SpeedsResult Example aStep Example BAnnealed Allow Steel Alloys Power FeedUnderstanding the Feed Rate & Threading Charts Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsSide Front View To configure the quick change gearsQuick Change Gears Engaging Power Feed To engage the power feed for non-threading operationsThreading Controls Power Feed LeverThread Dial & Chart Half-Nut LeverThread Dial G1070-MT3 Live Center Set AccessoriesG1075-52-PC. Clamping Kit G9612-Test Indicator G9610-Test IndicatorG9611-Test Indicator H6879-Lathe Operation & Maintenance BookSchedule MaintenanceCleaning Protecting Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking Coolant Tank Checking/Cleaning Coolant SystemReplacing V-Belts To check the coolant tankCleaning Coolant Tank To replace the coolantMotor & Gearbox ServiceTroubleshooting Operation and Work Results Cross and Compound Slide Gibs Cross Slide Backlash AdjustmentGib Adjustments To adjust the tailstock lock Tailstock Lock AdjustmentTo adjust the saddle gib Saddle GibShear Pin Replacement To replace the shear pinSteps Brake PadsTo check/replace the brake pads To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Halogen Lamp Side Door Safety SwitchElectrical Components a Electrical Components B Brake SwitchPower Source MotorCoolant Pump Spindle SwitchesElectrical Components C Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY