Grizzly G0554Z owner manual Gap Removal, To remove the gap

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13.When you are confident that you have adjust- ed the spindle nut so that there is no spindle end-play or preload, tighten the spindle nut an additional 916" turn clockwise to introduce the correct amount of spindle bearing pre- load, which is 0.003" (see Figure 98).

Tip: Scribe marks on the spindle nut and the

head casting to aid in turning the spindle nut

916".

Spindle

Nut9/16"

Figure 98. Turning the spindle nut 916".

14.Re-install the three cap screws into the spin- dle nut, then prepare the lathe for operation by re-assembling all of the lathe parts.

Note: Drain the headstock oil before replac- ing the cover and remove any debris from the inside of the headstock. Use a good quality silicone sealant when re-installing the head- stock cover, then refill it with lubricant

15.Install the chuck and tighten the jaws into the center, set the spindle to a medium speed, then connect the lathe to power and let it run for approximately 20 minutes.

16.Turn the spindle OFF, let it come to a com- plete stop, then check the temperature of the spindle.

—If the spindle is slightly warm to the touch, you have the correct spindle bearing pre- load.

—If the spindle is hotter than you can com- fortably keep your hand on, the preload is too tight and you must repeat this spindle bearing preload procedure.

When repeating the procedure, rotate the spanner nut a 116" less during Step 13.

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Gap Removal

The Model G0554Z comes equipped with a gap section below the spindle that can be removed for turning large diameter parts or when using a large diameter faceplate.

The gap is installed, then ground at the factory during lathe assembly for precise fit and align- ment. Factors during the remaining assembly and subsequent transport of the machine apply additional forces to the gap; therefore, replacing the gap to the original position will be very difficult once you remove it. If you choose to remove the gap, we do not recommend attempting to replace it.

Tools Needed

Qty

Wrench 14mm

1

Hex Wrench 8mm

1

Dead Blow Hammer

1

To remove the gap:

 

1.Back up the preload set screw to release the locking tension on the gap (see Figure 99).

Preload

Set Screw

Taper Pins

Figure 99. Lathe gap.

2.Remove the four cap screws that secure the gap.

3.Tighten the hex nuts on the taper pins until the pins release from the gap, then remove the pins.

4.Tap the outside of the gap with a dead blow hammer to loosen it, then remove the gap section.

Model G0554Z (Mfg 01/09+)

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Contents Model G0554Z Page Table of Contents Contact Info IntroductionManual Accuracy Machine DescriptionIdentification Machine Data Sheet Tailstock Info Wearing Proper APPAREL. Do not wear SafetySafety Instructions for Machinery Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsUnpacking SetupNeeded for Setup Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Test Run Mounting to Shop FloorChecking Gear Oil Bolting to Concrete FloorsTo test run the machine Test RunPage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operations Operation OverviewBasic Controls Main Power SwitchSpindle Speed Configuration Chart Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Foot Brake Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Removing Chuck or FaceplateMounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceDead Centers Using Dead Center in SpindleCenters Live CentersUsing a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestTo adjust the carriage stop Follow RestCarriage Stop To load the tool post Four-Way Tool Post Spindle SpeedCalculating Spindle Speed Recommended Cutting SpeedsResult Example aStep Example BAnnealed Allow Steel Alloys Power FeedUnderstanding the Feed Rate & Threading Charts Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsTo configure the quick change gears Quick Change GearsSide Front View Engaging Power Feed To engage the power feed for non-threading operationsThreading Controls Power Feed LeverThread Dial & Chart Half-Nut LeverThread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set G9612-Test Indicator G9610-Test IndicatorG9611-Test Indicator H6879-Lathe Operation & Maintenance BookMaintenance Cleaning ProtectingSchedule Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking Coolant Tank Checking/Cleaning Coolant SystemReplacing V-Belts To check the coolant tankCleaning Coolant Tank To replace the coolantService TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs To adjust the tailstock lock Tailstock Lock AdjustmentTo adjust the saddle gib Saddle GibShear Pin Replacement To replace the shear pinBrake Pads To check/replace the brake padsSteps To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Side Door Safety Switch Electrical Components aHalogen Lamp Electrical Components B Brake SwitchPower Source MotorCoolant Pump Spindle SwitchesElectrical Components C Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY