Grizzly G0554Z Example a, Step, Result, Example B, 1800, 1280, 910, 650, 460, 325, 230, 160, 115

Page 41

2.Determine the final diameter, in inches, for the cut you intend to make.

Note: For this step, you will need to aver- age out the diameters or work with the finish diameter.

3.Use the following formula to determine the correct spindle speed (RPM) for your opera- tion:

*Recommended Spindle Cutting Speed (FPM) x 12

= Speed Dia. of Cut (in inches) x 3.14 (RPM)

*Double if using carbide cutting tool

Example A:

You will finish cut a 12" diameter piece of cast steel stock, using an HSS cutting tool.

Step 1:

150 (SFM from chart) x 4 = 600

Step 2:

600 / .5" (Diameter of workpiece) = 1200

Result:

The correct spindle speed is 1200 RPM.

Example B:

You will rough turn a 1" diameter piece of stainless steel, using a carbide cutting tool.

Step 1:

60 (SFM from chart) x 2 (for carbide tool) = 120

Step 2:

120 (Calculated SFM) x 4 = 480

Step 3:

480 / 1" (Diameter of workpiece) = 480

RPM

Result:

The correct spindle speed is 480 RPM.

Model G0554Z (Mfg 01/09+)

4.Examine the chart in Figure 52 or on the front of the headstock to determine the avail- able spindle speed closest to your calculated speed.

Note: When the calculated spindle speed falls between the available speeds, use your best judgement as to which speed to use.

 

SPEEDS

LEVERS

 

RPM

 

 

 

JLP

 

1800

 

 

 

GLP

 

1280

 

 

 

HLP

 

910

 

 

 

JLM

 

650

 

 

 

GLM

 

460

 

 

 

HLM

 

325

 

 

 

JKP

 

230

 

 

 

GKP

 

160

 

 

 

HKP

 

115

 

 

 

JKM

 

85

 

 

 

GKM

 

60

 

 

 

HKM

 

40

 

 

 

Figure 52. Spindle speed chart.

5.Make sure the spindle is turned OFF and it has come to a complete stop.

6.Configure the spindle speed levers as direct- ed in the spindle speed chart. For instance, the calculated spindle speed in Example A is 1200 RPM, then the spindle speed levers are configured for the nearest speed of 1280 RPM, as shown in Figure 53

Note: You may need to rock the spindle back-and-forth by hand to get the gears to properly engage.

G H J

K L

M 0 P

Figure 53. Spindle speed levers set for a speed

of 1280 RPM.

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Contents Model G0554Z Page Table of Contents Manual Accuracy IntroductionContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Instructions for Machinery SafetyWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationNeeded for Setup SetupUnpacking Description QtyInventory Figures Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Checking Gear Oil Mounting to Shop FloorTest Run Bolting to Concrete FloorsTest Run To test run the machinePage Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Operation Overview OperationsSpindle Speed Configuration Chart Main Power SwitchBasic Controls Headstock ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Chuck & Faceplate Mounting Tools Needed for Removing/Installing QtyFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Reversing Jaws Installing Cam-Lock StudsJaw Chuck To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateCenters Using Dead Center in SpindleDead Centers Live CentersTo mount a workpiece onto the tailstock dead center Using a Center in the TailstockTo mount a workpiece onto the spindle dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restCarriage Stop To adjust the carriage stopFollow Rest Calculating Spindle Speed Four-Way Tool Post Spindle SpeedTo load the tool post Recommended Cutting SpeedsStep Example aResult Example BUnderstanding the Feed Rate & Threading Charts Power FeedAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsSide Front View To configure the quick change gearsQuick Change Gears To engage the power feed for non-threading operations Engaging Power FeedThread Dial & Chart Power Feed LeverThreading Controls Half-Nut LeverThread Dial G1070-MT3 Live Center Set AccessoriesG1075-52-PC. Clamping Kit G9611-Test Indicator G9610-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookSchedule MaintenanceCleaning Protecting Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsReplacing V-Belts Checking/Cleaning Coolant SystemChecking Coolant Tank To check the coolant tankTo replace the coolant Cleaning Coolant TankMotor & Gearbox ServiceTroubleshooting Operation and Work Results Cross and Compound Slide Gibs Cross Slide Backlash AdjustmentGib Adjustments To adjust the saddle gib Tailstock Lock AdjustmentTo adjust the tailstock lock Saddle GibTo replace the shear pin Shear Pin ReplacementSteps Brake PadsTo check/replace the brake pads Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramHalogen Lamp Side Door Safety SwitchElectrical Components a Power Source Brake SwitchElectrical Components B MotorElectrical Components C Spindle SwitchesCoolant Pump Control PanelHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY