Grizzly G0554Z Quick Change Gears, Side Front View, To configure the quick change gears

Page 46

Quick Change Gears

The quick change gears are used with the feed rate controls to set the required feed rate.

Serious personal injury can result if you make contact with the gears, pulleys, and belt inside

the left door of the lathe

when the machine is run- ning or starts unexpect- edly. ALWAYS discon- nect the lathe from power before opening the left side door.

The Model G0554Z lathe ships with the 25T installed in the top position, the 120T/127T in the middle position, and the 50T installed in the bot- tom position, as shown in Figure 60. This configu- ration of gears will cover most feed rates and inch threading. The 30T, 32T, and two 40T gears are provided for additional feed rates and inch/metric threading.

Top

 

 

Middle

 

 

 

 

 

 

 

 

 

Pivot

 

 

 

Hex Nut

 

 

 

 

Bottom

 

 

 

 

 

 

 

 

Side

Front

in

 

 

View

View

 

 

Top

127

25

 

C

 

 

120

A

 

 

D

Middle

 

50

 

 

 

 

C

 

 

 

 

Bottom

120

 

A D

 

 

 

 

 

 

 

 

127

 

 

 

C

Figure 60. Quick change gears.

-44-

Tools Needed

Qty

Hex Wrench 5mm

1

Wrench or Socket 16mm

1

Wrench or Socket 18mm

1

To configure the quick change gears:

 

1.DISCONNECT LATHE FROM POWER!

2.Engage the feed gears so that the change gears will not rotate in the following steps, then open the left side door.

3.Loosen the pivot hex nut and move the middle gears away from the bottom gear, then re-tighten the hex nut to keep the pivot assembly in place.

4.Loosen the hex nut that secures the middle gears and lower them away from the top gear.

5.To change either the top or bottom gears:

a.Remove the cap screw and flat washer that secures the gear, then the gear.

Note: Take care not to misplace the key from the gear shaft.

b.Clean away debris and grime from the gear and apply a light coat of machine oil to protect it from rust before you store it.

c.Repeat Step b for the replacement gear, then align it with the key and insert it on the gear shaft.

Note: When cutting metric threads, the bottom gear must mesh with the 120T gear of the middle gears. In order to do this, you need to install the bottom gear with the raised hub facing in toward the lathe.

d.Re-install the flat washer and cap screw.

Note: DO NOT overtighten the cap screw. The cap screw merely holds the gear in place and overtightening it will make it harder to remove later and may restrict its rotation.

Model G0554Z (Mfg 01/09+)

Image 46
Contents Model G0554Z Page Table of Contents Contact Info IntroductionManual Accuracy Machine DescriptionIdentification Machine Data Sheet Tailstock Info Wearing Proper APPAREL. Do not wear SafetySafety Instructions for Machinery Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsUnpacking SetupNeeded for Setup Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Test Run Mounting to Shop FloorChecking Gear Oil Bolting to Concrete FloorsTo test run the machine Test RunPage Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operations Operation OverviewBasic Controls Main Power SwitchSpindle Speed Configuration Chart Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Foot Brake Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Removing Chuck or FaceplateMounting Chuck or Faceplate Jaw Chuck Installing Cam-Lock StudsReversing Jaws Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceDead Centers Using Dead Center in SpindleCenters Live CentersTo mount a workpiece onto the spindle dead center Using a Center in the TailstockTo mount a workpiece onto the tailstock dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestFollow Rest To adjust the carriage stopCarriage Stop To load the tool post Four-Way Tool Post Spindle SpeedCalculating Spindle Speed Recommended Cutting SpeedsResult Example aStep Example BAnnealed Allow Steel Alloys Power FeedUnderstanding the Feed Rate & Threading Charts Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsQuick Change Gears To configure the quick change gearsSide Front View Engaging Power Feed To engage the power feed for non-threading operationsThreading Controls Power Feed LeverThread Dial & Chart Half-Nut LeverThread Dial G1075-52-PC. Clamping Kit AccessoriesG1070-MT3 Live Center Set G9612-Test Indicator G9610-Test IndicatorG9611-Test Indicator H6879-Lathe Operation & Maintenance BookCleaning Protecting MaintenanceSchedule Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking Coolant Tank Checking/Cleaning Coolant SystemReplacing V-Belts To check the coolant tankCleaning Coolant Tank To replace the coolantTroubleshooting ServiceMotor & Gearbox Operation and Work Results Gib Adjustments Cross Slide Backlash AdjustmentCross and Compound Slide Gibs To adjust the tailstock lock Tailstock Lock AdjustmentTo adjust the saddle gib Saddle GibShear Pin Replacement To replace the shear pinTo check/replace the brake pads Brake PadsSteps To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Electrical Components a Side Door Safety SwitchHalogen Lamp Electrical Components B Brake SwitchPower Source MotorCoolant Pump Spindle SwitchesElectrical Components C Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY