Grizzly G0554Z owner manual Spindle Break-In, Recommended Adjustments

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Spindle Break-In

NOTICE

Successfully complete all of the spindle break-in steps to avoid rapid deterioration of the spindle bearings and components.

To break-in the spindle bearings:

1.Successfully complete the Test Run proce- dure beginning on Page 16.

2.DISCONNECT LATHE FROM POWER!

3.Make sure the carriage is disengaged from the leadscrew and feed rod (refer to Step 6 on Page 17 for instructions).

4.Set the lathe to a spindle speed of 60 RPM (refer to Setting Spindle Speed on Page 38 for detailed instructions).

5.Connect the machine to power and move the spindle lever down to start the spindle rotat- ing counterclockwise, then let the lathe run for 20 minutes.

6.Move the spindle lever to the center position, wait for the spindle to come to a complete stop, then move the spindle lever up to start the spindle rotating in the opposite direction (clockwise). Let the lathe run for another 20 minutes.

7.Repeat Steps 2–6for the spindle speeds of 160, 650, and 1800 RPM.

Model G0554Z (Mfg 01/09+)

8.Turn the lathe OFF and allow the spindle to come to a complete stop, then disconnect the lathe from power.

9.Place your hand on the spindle to test its operational temperature.

—If the spindle is hotter than you can com- fortably leave your hand on, the spindle bearing preload may need to be adjusted. Refer to the Spindle Bearing Preload sec- tion on Page 62 for detailed instructions.

—If the spindle temperature feels warm, the Spindle Break-Inprocedure is complete and your lathe is ready for operation.

Recommended

Adjustments

For your convenience, the adjustments listed below have been performed at the factory.

However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.

Step-by-step instructions for these adjustments can be found on the pages referenced below.

Factory adjustments that should be verified:

Tailstock alignment (Page 33).

Cross slide backlash adjustment (Page 58).

Gib adjustments (Page 58).

NOTICE

After the first 16 hours of use, the V-belts will stretch and seat into the pulley grooves. The V-belts must be properly re-tensioned after this period to avoid severely reducing their useful life (refer to the Tensioning/ Replacing V-Belts section on Page 53 for detailed instructions.

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Contents Model G0554Z Page Table of Contents Manual Accuracy IntroductionContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Instructions for Machinery SafetyWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationNeeded for Setup SetupUnpacking Description QtyInventory Figures Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Checking Gear Oil Mounting to Shop FloorTest Run Bolting to Concrete FloorsTest Run To test run the machinePage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Overview OperationsSpindle Speed Configuration Chart Main Power SwitchBasic Controls Headstock ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Chuck & Faceplate Mounting Tools Needed for Removing/Installing QtyFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateCenters Using Dead Center in SpindleDead Centers Live CentersUsing a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restTo adjust the carriage stop Follow RestCarriage Stop Calculating Spindle Speed Four-Way Tool Post Spindle SpeedTo load the tool post Recommended Cutting SpeedsStep Example aResult Example BUnderstanding the Feed Rate & Threading Charts Power FeedAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsTo configure the quick change gears Quick Change GearsSide Front View To engage the power feed for non-threading operations Engaging Power FeedThread Dial & Chart Power Feed LeverThreading Controls Half-Nut LeverThread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set G9611-Test Indicator G9610-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookMaintenance Cleaning ProtectingSchedule Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsReplacing V-Belts Checking/Cleaning Coolant SystemChecking Coolant Tank To check the coolant tankTo replace the coolant Cleaning Coolant TankService TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs To adjust the saddle gib Tailstock Lock AdjustmentTo adjust the tailstock lock Saddle GibTo replace the shear pin Shear Pin ReplacementBrake Pads To check/replace the brake padsSteps Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramSide Door Safety Switch Electrical Components aHalogen Lamp Power Source Brake SwitchElectrical Components B MotorElectrical Components C Spindle SwitchesCoolant Pump Control PanelHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY