Grizzly G0554Z owner manual Tensioning Replacing V-Belts, Tensioning V-Belts

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Tensioning/

Replacing V-Belts

NOTICE

After the first 16 hours of use, the V-belts will stretch and seat into the pulley grooves. The V-belts must be properly re-tensioned after this period to avoid severely reducing their useful life.

To ensure efficient transfer of power to the spin- dle, make sure the V-belts are always properly tensioned and in good condition.

If a V-belt is worn, cracked, or damaged, replace both V-belts at the same time to ensure belt ten- sion is even between them, which reduces the risk of premature wear on either belt.

Tools Needed

Qty

Phillips Screwdriver #2

1

Hex Wrench 5mm

1

Wrench or Deep Socket 24mm

1

Tensioning V-Belts

1.DISCONNECT LATHE FROM POWER!

2.Open the left side door, then remove the left and rear lower access panels.

3.Refer to Figure 81 to help identify the loca- tions of the three motor adjustment hex nuts and bolts.

Adjustment

Hex Nuts & Bolts

Motor Mounting Plate

Figure 81. Motor adjustment hex nuts and bolts.

Model G0554Z (Mfg 01/09+)

4.Check the deflection of the V-belts by apply- ing moderate pressure midway between the pulleys, as illustrated in Figure 82. When properly tensioned, there should be approxi- mately a 34" deflection.

34" Deflection

Adjustment

Hex Nuts & Bolts

Figure 82. Checking for the proper V-belt

tension.

—If there is not a 34" deflection of the V-belts, loosen each of the top adjustment hex nuts, then raise or lower the motor by turn- ing each hex nut underneath the motor mounting plate by the same amount until the V-belt tension is correct.

5.When you are satisfied that the V-belts are properly tensioned, make sure all adjustment hex nuts are tight, then replace the left and rear lower access panels and secure the left side door.

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Contents Model G0554Z Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Machine Data Sheet Tailstock Info Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationDescription Qty SetupNeeded for Setup UnpackingInventory Figures Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Bolting to Concrete Floors Mounting to Shop FloorChecking Gear Oil Test RunTest Run To test run the machinePage Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operation Overview OperationsHeadstock Controls Main Power SwitchSpindle Speed Configuration Chart Basic ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Removing Chuck or Faceplate Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Foot BrakeMounting Chuck or Faceplate Jaw Chuck Installing Cam-Lock StudsReversing Jaws To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateLive Centers Using Dead Center in SpindleCenters Dead CentersTo mount a workpiece onto the spindle dead center Using a Center in the TailstockTo mount a workpiece onto the tailstock dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restFollow Rest To adjust the carriage stopCarriage Stop Recommended Cutting Speeds Four-Way Tool Post Spindle SpeedCalculating Spindle Speed To load the tool postExample B Example aStep ResultRough Power FeedUnderstanding the Feed Rate & Threading Charts Annealed Allow Steel Alloys10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsQuick Change Gears To configure the quick change gearsSide Front View To engage the power feed for non-threading operations Engaging Power FeedHalf-Nut Lever Power Feed LeverThread Dial & Chart Threading ControlsThread Dial G1075-52-PC. Clamping Kit AccessoriesG1070-MT3 Live Center Set H6879-Lathe Operation & Maintenance Book G9610-Test IndicatorG9611-Test Indicator G9612-Test IndicatorCleaning Protecting MaintenanceSchedule Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsTo check the coolant tank Checking/Cleaning Coolant SystemReplacing V-Belts Checking Coolant TankTo replace the coolant Cleaning Coolant TankTroubleshooting ServiceMotor & Gearbox Operation and Work Results Gib Adjustments Cross Slide Backlash AdjustmentCross and Compound Slide Gibs Saddle Gib Tailstock Lock AdjustmentTo adjust the saddle gib To adjust the tailstock lockTo replace the shear pin Shear Pin ReplacementTo check/replace the brake pads Brake PadsSteps Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramElectrical Components a Side Door Safety SwitchHalogen Lamp Motor Brake SwitchPower Source Electrical Components BControl Panel Spindle SwitchesElectrical Components C Coolant PumpHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY