Grizzly G0554Z Power Feed, Understanding the Feed Rate & Threading Charts, Rough, Finish Cutting

Page 42

Power Feed

Understanding the Feed Rate & Threading Charts

Power feed on the Model G0554Z uses the machine to move the tooling rather than manual rotation of the handwheels. When the feed rod is engaged, the carriage or cross slide moves. Threading operations use powered rotation of the longitudinal leadscrew with the half-nut engaged.

The feed rate that these components travels is set with the feed rate lever/knobs and the quick change gears, but it is also dependent upon the spindle speed.

The correct feed rate and the related spindle speed is determined by the material to be machined, the type of tooling used, the depth of cut, and the desired finish. Refer to the table in Figure 54 or the Machinery's Handbook for guidelines.

Note: This chart provides the cutting speed (SFM) for a given feed rate. You must use the cutting speed with the formula on Page 39 to calculate the correct spindle speed (RPM) for the chosen feed rate.

Examine the Model G0544Z feed rate and thread- ing charts in Figure 55 on Page 41. These charts show the various configurations of the feed rate lever/knobs and the quick change gears.

The top chart shows the settings for longitudinal and cross power feed and for inch threading. The bottom chart shows the settings for metric thread- ing.

Understanding these charts is crucial to correctly setting the lathe controls for the required feed rate.

NOTICE

ALWAYS make sure the spindle is turned OFF and is at a complete stop before changing any gear configuration to prevent damage to the lathe gearing and voiding the warranty.

 

Low Carbon

High Carbon

Normalized

Aluminum

Cast Iron

Bronze

 

Steel

Annealed

Allow Steel

Alloys

 

Steel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rough

 

 

 

 

 

 

Cutting

90

50

45

200

70

100

Speed SFM

 

 

 

 

 

 

Rough Feed

0.010" to

0.010" to

0.010" to

0.015" to

0.010" to

0.010" to

Rate IPR

0.020"

0.020"

0.020"

0.030"

0.020"

0.020"

 

 

 

 

 

 

 

Finish

 

 

 

 

 

 

Cutting

120

65

60

300

80

130

Speed SFM

 

 

 

 

 

 

Finish Feed

0.003" to

0.003" to

0.003" to

0.005" to

0.003" to

0.003" to

Rate IPR

0.005"

0.005"

0.005"

0.010"

0.010"

0.010"

SFM = Surface Feet per Minute IPR = Inches per Revolution

Note: These values are for HSS cutting tools. For carbide cutting tools, double the cutting speed. These values still may need slight adjustment depending on the cutting tool rake and relief angles. Refer to the MACHINERY'S HANDBOOK for more detailed information.

Figure 54. HSS cutting speed and feed rate table.

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Model G0554Z (Mfg 01/09+)

 

Image 42
Contents Model G0554Z Page Table of Contents Contact Info IntroductionManual Accuracy Machine DescriptionIdentification Machine Data Sheet Tailstock Info Wearing Proper APPAREL. Do not wear SafetySafety Instructions for Machinery Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsUnpacking SetupNeeded for Setup Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Test Run Mounting to Shop FloorChecking Gear Oil Bolting to Concrete FloorsTo test run the machine Test RunPage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operations Operation OverviewBasic Controls Main Power SwitchSpindle Speed Configuration Chart Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Foot Brake Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Removing Chuck or FaceplateMounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceDead Centers Using Dead Center in SpindleCenters Live CentersUsing a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestTo adjust the carriage stop Follow RestCarriage Stop To load the tool post Four-Way Tool Post Spindle SpeedCalculating Spindle Speed Recommended Cutting SpeedsResult Example aStep Example BAnnealed Allow Steel Alloys Power FeedUnderstanding the Feed Rate & Threading Charts Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsTo configure the quick change gears Quick Change GearsSide Front View Engaging Power Feed To engage the power feed for non-threading operationsThreading Controls Power Feed LeverThread Dial & Chart Half-Nut LeverThread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set G9612-Test Indicator G9610-Test IndicatorG9611-Test Indicator H6879-Lathe Operation & Maintenance BookMaintenance Cleaning ProtectingSchedule Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking Coolant Tank Checking/Cleaning Coolant SystemReplacing V-Belts To check the coolant tankCleaning Coolant Tank To replace the coolantService TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs To adjust the tailstock lock Tailstock Lock AdjustmentTo adjust the saddle gib Saddle GibShear Pin Replacement To replace the shear pinBrake Pads To check/replace the brake padsSteps To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Side Door Safety Switch Electrical Components aHalogen Lamp Electrical Components B Brake SwitchPower Source MotorCoolant Pump Spindle SwitchesElectrical Components C Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY