Grizzly G0554Z Four-Way Tool Post Spindle Speed, Calculating Spindle Speed, To load the tool post

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Four-Way Tool Post

 

Spindle Speed

 

 

 

 

 

 

The four-way tool post is mounted on top of the compound slide, and allows a maximum of four tools to be loaded simultaneously.

The four-way tool post allows for quick indexing to new tools. This is accomplished by loosening the top handle, rotating the tool post to the desired position, then re-tightening the handle to lock the tool into position.

Tools Needed

Qty

4-Way Tool Post Wrench

.................................... 1

To load the tool post:

 

1.Choose the desired cutting tool.

2.Loosen the tool post bolts so that the cutting tool can fit underneath the tool post bolts.

3.If necessary, place shims underneath the cutting tool so that the cutting tip is properly aligned with the workpiece.

4.Use a minimum of two tool post bolts to secure the cutting tool and tighten firmly (see

Figure 50).

Tool Post Bolts

Top

Handle

Tool

Figure 50. Tool holder and tool post.

5.Repeat Steps 14 for the three remaining openings, as needed.

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To set the correct spindle speed for your opera- tion, you will need to: 1) Calculate the spindle speed (RPM) needed for your operation, and 2) configure the spindle speed levers for the calcu- lated speed.

NOTICE

ALWAYS make sure the spindle is turned OFF and is at a complete stop before changing any gear configuration to prevent damage to the lathe gearing and voiding the warranty.

Calculating Spindle Speed

1.Use the table in Figure 51 to determine the recommended cutting speed for the workpiece material.

Note: Cutting speeds are expressed in SFM (surface feet per minute) that the workpiece moves against the cutter, which is different from the spindle speed (RPM).

Recommended Cutting Speeds

 

Average Tool Speed (sfm)

Work Material

Rough Cuts

Finish Cuts

Magnesium

400

800

Aluminum

350

700

Brass & Bronze

250

500

Copper

100

250

Cast Iron (Soft)

100

250

Cast Iron (Hard)

50

150

Mild Steel

100

250

Cast Steel

70

150

Alloy Steels (Hard)

50

150

Tool Steel

50

150

Stainless Steel

60

180

Titanium

90

200

Hi Maganese Steel

40

100

Note: These values are based on HSS cutting tools. For carbide cutting tools, double the aver- age speed. These values are a guideline only. Refer to the MACHINERY’S HANDBOOK for more detailed information.

Figure 51. Cutting speed table.

Model G0554Z (Mfg 01/09+)

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Contents Model G0554Z Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsSetup Needed for SetupUnpacking Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Mounting to Shop Floor Checking Gear OilTest Run Bolting to Concrete FloorsTo test run the machine Test RunPage Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operations Operation OverviewMain Power Switch Spindle Speed Configuration ChartBasic Controls Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Tools Needed for Removing/Installing Qty Chuck & Faceplate MountingFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Jaw Chuck Installing Cam-Lock StudsReversing Jaws Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceUsing Dead Center in Spindle CentersDead Centers Live CentersTo mount a workpiece onto the spindle dead center Using a Center in the TailstockTo mount a workpiece onto the tailstock dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestFollow Rest To adjust the carriage stopCarriage Stop Four-Way Tool Post Spindle Speed Calculating Spindle SpeedTo load the tool post Recommended Cutting SpeedsExample a StepResult Example BPower Feed Understanding the Feed Rate & Threading ChartsAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsQuick Change Gears To configure the quick change gearsSide Front View Engaging Power Feed To engage the power feed for non-threading operationsPower Feed Lever Thread Dial & ChartThreading Controls Half-Nut LeverThread Dial G1075-52-PC. Clamping Kit AccessoriesG1070-MT3 Live Center Set G9610-Test Indicator G9611-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookCleaning Protecting MaintenanceSchedule Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking/Cleaning Coolant System Replacing V-BeltsChecking Coolant Tank To check the coolant tankCleaning Coolant Tank To replace the coolantTroubleshooting ServiceMotor & Gearbox Operation and Work Results Gib Adjustments Cross Slide Backlash AdjustmentCross and Compound Slide Gibs Tailstock Lock Adjustment To adjust the saddle gibTo adjust the tailstock lock Saddle GibShear Pin Replacement To replace the shear pinTo check/replace the brake pads Brake PadsSteps To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Electrical Components a Side Door Safety SwitchHalogen Lamp Brake Switch Power SourceElectrical Components B MotorSpindle Switches Electrical Components CCoolant Pump Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY