Grizzly G0554Z owner manual 1⁄ 2 5 5 1⁄ 2 5 3⁄

Page 44

Refer to the shaded areas of the illustration in Figure 56 and the examples below to understand the layout of the top chart.

 

 

TPI

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

 

in

 

 

 

 

 

 

 

 

 

 

127

40

 

C

4 412 5 512 534

6 612 7

 

120

A

 

D

.0294

.0261

.0235

.0214

.0205

.0196

.0181

.0168

 

40

 

.0103

.0091

.0082

.0075

.0072

.0069 .0063 .0059

 

 

 

 

 

 

C

8

9

10 11 1112

12 13

14

 

 

A D

.0147

.0131

.0117

.0107

.0102

.0098

.0090

.0084

 

 

 

 

.0051

.0045

.0041

.0036

.0036

.0035 .0031 .0030

 

 

B

C

16 18 20 22 23

24 26

28

127

25

D

.0073

.0065

.0058

.0053

.0051

.0049

.0045

.0042

 

120

 

.0025

.0023

.0020

.0019

.0018

.0017

.0015

.0015

 

 

E 32 36 40 44 46

48 52

56

 

 

 

 

50

A F

.0042

.0038

.0034

.0031

.0030

.0028

.0026

.0024

 

 

 

 

.0014

.0013

.0011

.0010

.0009

.0009

.0008

.0008

Figure 56. Example selection from the top chart.

Example A:

You need the cross slide to move at a rate of 0.0082 IPR (inches per spindle revolution). To set the lathe up for this task, you will need to:

1.Set the spindle speed that is correct for this feed rate.

2.Find 0.0082 in the bottom triangles of the chart.

Note: The IPR in the top triangles are for longitudinal movement of the carriage using the leadscrew, and in the bottom triangles for longitudinal or cross feed using the feed rod.

3.Set the A–B feed rate lever on the headstock to A, as indicated on the left (refer to the

Setting Feed Rate Controls on Page 43 for detailed instructions).

Note: You may need to rock the spindle, leadscrew, or feed rod back-and-forth by hand to get the gears to properly engage.

4.Set the C-F feed rate knob on the gearbox to D, as indicated on the left.

-42-

5.Set the numeric feed rate knob on the gear- box to 3, as indicated in the top row.

6.Set the quick change gears as indicated in the left column. Both 40T gears will mesh with the outer 127T gear (refer to Quick Change Gears on Page 44 for detailed instructions).

Example B:

You will be cutting 11 TPI (threads per inch). To set up your lathe for this task, you will need to:

1.Find the row that contains the TPI of 11.

2.Set the A–B feed rate lever on the headstock to A, as indicated on the left.

3.Set the C-F feed rate knob on the gearbox to C, as indicated on the left.

4.Set the numeric feed rate knob on the gear- box to 4, as indicated in the top row.

5.Set the quick change gears as indicated in the left column. The 25T and 50T gears will mesh with the outer 127T gear.

Note: Refer to Threading on Page 46 for further instructions on using your lathe to cut threads.

The bottom chart for metric threading has a slight- ly different layout than the top chart. For instance, if you will be cutting a standard metric thread pitch of 1.25, you would do the following:

1.Set the A–B feed rate lever to A, as indicated on the left.

2.Set the C–F feed rate knob to E, as indicated on the left.

3.Set the numeric feed rate knob to 6, as indi- cated in the upper row.

4.Set the quick change gears as indicated in the top row for that column.

Note: For metric threading, the top quick change gear meshes with the outer 127T gear and the bottom gear meshes with the inner 120T gear.

Model G0554Z (Mfg 01/09+)

Image 44
Contents Model G0554Z Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsSetup Needed for SetupUnpacking Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Mounting to Shop Floor Checking Gear OilTest Run Bolting to Concrete FloorsTo test run the machine Test RunPage Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Operations Operation OverviewMain Power Switch Spindle Speed Configuration ChartBasic Controls Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Tools Needed for Removing/Installing Qty Chuck & Faceplate MountingFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Reversing Jaws Installing Cam-Lock StudsJaw Chuck Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceUsing Dead Center in Spindle CentersDead Centers Live CentersTo mount a workpiece onto the tailstock dead center Using a Center in the TailstockTo mount a workpiece onto the spindle dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestCarriage Stop To adjust the carriage stopFollow Rest Four-Way Tool Post Spindle Speed Calculating Spindle SpeedTo load the tool post Recommended Cutting SpeedsExample a StepResult Example BPower Feed Understanding the Feed Rate & Threading ChartsAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsSide Front View To configure the quick change gearsQuick Change Gears Engaging Power Feed To engage the power feed for non-threading operationsPower Feed Lever Thread Dial & ChartThreading Controls Half-Nut LeverThread Dial G1070-MT3 Live Center Set AccessoriesG1075-52-PC. Clamping Kit G9610-Test Indicator G9611-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookSchedule MaintenanceCleaning Protecting Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking/Cleaning Coolant System Replacing V-BeltsChecking Coolant Tank To check the coolant tankCleaning Coolant Tank To replace the coolantMotor & Gearbox ServiceTroubleshooting Operation and Work Results Cross and Compound Slide Gibs Cross Slide Backlash AdjustmentGib Adjustments Tailstock Lock Adjustment To adjust the saddle gibTo adjust the tailstock lock Saddle GibShear Pin Replacement To replace the shear pinSteps Brake PadsTo check/replace the brake pads To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Halogen Lamp Side Door Safety SwitchElectrical Components a Brake Switch Power SourceElectrical Components B MotorSpindle Switches Electrical Components CCoolant Pump Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY