Grizzly G0554Z owner manual Compound Slide & Tool Post

Page 88

Compound Slide & Tool Post

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633

628

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635	634	627
	634	630 629
		630 629

REF	PART #	DESCRIPTION

601	P0554Z0601	TOOL POST BASE
602	P0554Z0602	TOOL POST LOCK SCREW
603	P0554Z0603	HANDLE HUB
604	P0554Z0604	HANDLE LEVER
605	P0554Z0605	HANDLE KNOB
606	P0554Z0606	SPACER
607	P0554Z0607	TOOL POST STUD
608	P0554Z0608	TOOL POST POSITION PIN
609	P0554Z0609	COMPRESSION SPRING
610	P0554Z0610	CLAMP BAR
611	P0554Z0509	BALL OILER 8MM
612	P0554Z0612	COMPOUND SLIDE
613	PSB02M	CAP SCREW M6-1 X 20
614	P0554Z0614	POSITIONING PIN
615	P0554Z0615	LEADSCREW NUT
616	P0554Z0616	COMPOUND SLIDE LEADSCREW
617	PK134M	KEY 4 X 4 X 14
618	PS12M	PHLP HD SCR M3-.5 X 6
619	P0554Z0619	INDEX PLATE

REF	PART #	DESCRIPTION

620	P0554Z0620	BEARING HOUSING
621	PSB02M	CAP SCREW M6-1 X 20
622	P8103	THRUST BEARING 8103
623	P0554Z0623	GRADUATED DIAL
624	P0554Z0624	HANDWHEEL
625	P0554Z0625	HANDLE
626	PSB38M	CAP SCREW M5-.8 X 25
627	P0554Z0627	HANDWHEEL SCREW
628	PSS12M	SET SCREW M6-1 X 25
629	PSB78M	CAP SCREW M5-.8 X 40
630	P0554Z0630	HANDLE
631	P0554Z0410	STEEL BALL 6MM
632	P0554Z0632	COMPRESSION SPRING
633	PSS11M	SET SCREW M6-1 X 16
634	P0554Z0634	GIB ADJUSTMENT SCREW
635	P0554Z0635	COMPOUND SLIDE GIB
636	PN03M	HEX NUT M8-1.25
637	P0554Z0637	SWIVEL SLIDE
638	PW01M	FLAT WASHER 8MM

-86-	Model G0554Z (Mfg 01/09+)

Image 88

Contents Model G0554Z Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsSetup Needed for SetupUnpacking Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Mounting to Shop Floor Checking Gear OilTest Run Bolting to Concrete FloorsTo test run the machine Test RunPage Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operations Operation OverviewMain Power Switch Spindle Speed Configuration ChartBasic Controls Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Tools Needed for Removing/Installing Qty Chuck & Faceplate MountingFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Jaw Chuck Installing Cam-Lock StudsReversing Jaws Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceUsing Dead Center in Spindle CentersDead Centers Live CentersTo mount a workpiece onto the spindle dead center Using a Center in the TailstockTo mount a workpiece onto the tailstock dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestFollow Rest To adjust the carriage stopCarriage Stop Four-Way Tool Post Spindle Speed Calculating Spindle SpeedTo load the tool post Recommended Cutting SpeedsExample a StepResult Example BPower Feed Understanding the Feed Rate & Threading ChartsAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsQuick Change Gears To configure the quick change gearsSide Front View Engaging Power Feed To engage the power feed for non-threading operationsPower Feed Lever Thread Dial & ChartThreading Controls Half-Nut LeverThread Dial G1075-52-PC. Clamping Kit AccessoriesG1070-MT3 Live Center Set G9610-Test Indicator G9611-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookCleaning Protecting MaintenanceSchedule Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking/Cleaning Coolant System Replacing V-BeltsChecking Coolant Tank To check the coolant tankCleaning Coolant Tank To replace the coolantTroubleshooting ServiceMotor & Gearbox Operation and Work Results Gib Adjustments Cross Slide Backlash AdjustmentCross and Compound Slide Gibs Tailstock Lock Adjustment To adjust the saddle gibTo adjust the tailstock lock Saddle GibShear Pin Replacement To replace the shear pinTo check/replace the brake pads Brake PadsSteps To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Electrical Components a Side Door Safety SwitchHalogen Lamp Brake Switch Power SourceElectrical Components B MotorSpindle Switches Electrical Components CCoolant Pump Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY