Grizzly G0554Z owner manual To test run the machine, Test Run

Page 19

To test run the machine:

1.Make sure you understand the safety instruc- tions at the beginning of the manual and that the machine is set up properly.

2.If a chuck or faceplate is mounted on the spindle, make sure that it is firmly secured and will not come loose during operation (see Pages 24 & 29 for detailed instructions).

3.Make sure all tools and objects used during setup are cleared away from the machine.

4.Make sure the headstock, gearbox, and apron oil reservoirs are filled with oil (refer to the Lubrication section on Page 52 for detailed instructions).

5.Fill the coolant reservoir with coolant (refer to Coolant System on Page 54 for detailed instructions).

6.To keep the carriage components from mov- ing during the remaining steps, set the car- riage controls as follows (see Figure 13):

—Move the feed lever to the center (disen- gaged) position.

—Move the half-nut lever up to disengage it.

Note: If necessary, refer to Basic Controls beginning on Page 21 for additional informa- tion for using the carriage controls and con- trol panel switches.

 

Spindle Lever

Half-Nut Lever

in Center (Neutral)

in Up

Position

(Disengaged)

 

Position

 

Feed Lever

 

in Center (Neutral) Position

Figure 13. Carriage controls correctly setup for

the Test Run.

Model G0554Z (Mfg 01/09+)

7.Push the emergency STOP button in, then twist it clockwise until it pops out. When the emergency stop button pops out, the switch is reset and ready for operation (see Figures 14–15).

Figure 14. Resetting the switch.

STOP Button

Jog Button

Power Lamp

Coolant Switch

Figure 15. Control panel.

8.Connect the lathe to power, then turn the main power switch ON shown in Figure 16.

Main Power Switch

Figure 16. Main power switch on the left rear of

the lathe.

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Contents Model G0554Z Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Machine Data Sheet Tailstock Info Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationDescription Qty SetupNeeded for Setup UnpackingInventory Figures Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Bolting to Concrete Floors Mounting to Shop FloorChecking Gear Oil Test RunTest Run To test run the machinePage Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operation Overview OperationsHeadstock Controls Main Power SwitchSpindle Speed Configuration Chart Basic ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Removing Chuck or Faceplate Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Foot BrakeMounting Chuck or Faceplate Jaw Chuck Installing Cam-Lock StudsReversing Jaws To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateLive Centers Using Dead Center in SpindleCenters Dead CentersTo mount a workpiece onto the spindle dead center Using a Center in the TailstockTo mount a workpiece onto the tailstock dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restFollow Rest To adjust the carriage stopCarriage Stop Recommended Cutting Speeds Four-Way Tool Post Spindle SpeedCalculating Spindle Speed To load the tool postExample B Example aStep ResultRough Power FeedUnderstanding the Feed Rate & Threading Charts Annealed Allow Steel Alloys10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsQuick Change Gears To configure the quick change gearsSide Front View To engage the power feed for non-threading operations Engaging Power FeedHalf-Nut Lever Power Feed LeverThread Dial & Chart Threading ControlsThread Dial G1075-52-PC. Clamping Kit AccessoriesG1070-MT3 Live Center Set H6879-Lathe Operation & Maintenance Book G9610-Test IndicatorG9611-Test Indicator G9612-Test IndicatorCleaning Protecting MaintenanceSchedule Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsTo check the coolant tank Checking/Cleaning Coolant SystemReplacing V-Belts Checking Coolant TankTo replace the coolant Cleaning Coolant TankTroubleshooting ServiceMotor & Gearbox Operation and Work Results Gib Adjustments Cross Slide Backlash AdjustmentCross and Compound Slide Gibs Saddle Gib Tailstock Lock AdjustmentTo adjust the saddle gib To adjust the tailstock lockTo replace the shear pin Shear Pin ReplacementTo check/replace the brake pads Brake PadsSteps Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramElectrical Components a Side Door Safety SwitchHalogen Lamp Motor Brake SwitchPower Source Electrical Components BControl Panel Spindle SwitchesElectrical Components C Coolant PumpHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY