Grizzly G0554Z owner manual Placing Assembling Lathe, Floor refer to Mounting to Shop Floor on

Page 16

Placing &

Assembling Lathe

The Model G0554Z is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 3500 lbs. to move the shipping crate and machine.

To place and assemble your lathe:

1. Prepare the permanent location for the lathe

and select the method of mounting it to the

floor (refer to Mounting to Shop Floor on

Page 16 for options).

Note: As an additional option, you can use

4.To balance the lifting load, loosen the tailstock lock lever, move the tailstock to the end of the bedway, then lock it in place (see Figure 8).

Tailstock Lock Lever

Figure 8. Tailstock lock lever.

5.To further balance the load, loosen the car- riage lock, make sure the feed lever is in the center (disengaged) position, the half-nut lever is in the up (disengaged) position, then use the carriage handwheel to move the car- riage to the right (see Figure 9).

 

the six cast iron foot pads and leveling hard-

 

ware that are included with your lathe.

2.

Remove the shipping crate top and sides,

 

then remove the small components from the

 

shipping pallet.

3.

Move the lifting hole covers out of the way

 

and slide the iron/steel round stock lifting

 

bars completely through each end of the

 

stand (see Figure 7).

Carriage

Handwheel

Feed Lever

Carriage Lock

Half-Nut

Lever

Lifting Holes

Figure 9. Carriage controls set for moving the

carriage.

Figure 7. Lifting strap positioned on a lifting bar

that is inserted through the lifting holes.

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Model G0554Z (Mfg 01/09+)

 

Image 16
Contents Model G0554Z Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsSetup Needed for SetupUnpacking Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Mounting to Shop Floor Checking Gear OilTest Run Bolting to Concrete FloorsTo test run the machine Test RunPage Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operations Operation OverviewMain Power Switch Spindle Speed Configuration ChartBasic Controls Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Tools Needed for Removing/Installing Qty Chuck & Faceplate MountingFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Jaw Chuck Installing Cam-Lock StudsReversing Jaws Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceUsing Dead Center in Spindle CentersDead Centers Live CentersTo mount a workpiece onto the spindle dead center Using a Center in the TailstockTo mount a workpiece onto the tailstock dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestFollow Rest To adjust the carriage stopCarriage Stop Four-Way Tool Post Spindle Speed Calculating Spindle SpeedTo load the tool post Recommended Cutting SpeedsExample a StepResult Example BPower Feed Understanding the Feed Rate & Threading ChartsAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsQuick Change Gears To configure the quick change gearsSide Front View Engaging Power Feed To engage the power feed for non-threading operationsPower Feed Lever Thread Dial & ChartThreading Controls Half-Nut LeverThread Dial G1075-52-PC. Clamping Kit AccessoriesG1070-MT3 Live Center Set G9610-Test Indicator G9611-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookCleaning Protecting MaintenanceSchedule Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking/Cleaning Coolant System Replacing V-BeltsChecking Coolant Tank To check the coolant tankCleaning Coolant Tank To replace the coolantTroubleshooting ServiceMotor & Gearbox Operation and Work Results Gib Adjustments Cross Slide Backlash AdjustmentCross and Compound Slide Gibs Tailstock Lock Adjustment To adjust the saddle gibTo adjust the tailstock lock Saddle GibShear Pin Replacement To replace the shear pinTo check/replace the brake pads Brake PadsSteps To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Electrical Components a Side Door Safety SwitchHalogen Lamp Brake Switch Power SourceElectrical Components B MotorSpindle Switches Electrical Components CCoolant Pump Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY