Grizzly G0554Z owner manual Wiring Safety Instructions

Page 67

SECTION 8: WIRING

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang- es to the electrical systems of future machines. Study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine.

Wiring Safety Instructions

1.SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not lim- ited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

2.QUALIFIED ELECTRICIAN. Due to the inherent hazards of electricity, only a quali- fied electrician should perform wiring tasks on this machine. If you are not a quali- fied electrician, get help from one before attempting any kind of wiring job.

3.WIRE CONNECTIONS. All connections must be tight to prevent wires from loosen- ing during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

4.WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or compo- nents before completing the task.

5.MODIFICATIONS. Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

6.MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

7.CAPACITORS. Some capacitors store an electrical charge for up to five minutes after being disconnected from the power source. To avoid being shocked, wait at least this long before working on capacitors.

8.CIRCUIT REQUIREMENTS. You MUST fol- low the requirements on Page 9 when con- necting your machine to a power source.

9.EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0554Z (Mfg 01/09+)

READ ELECTRICAL SAFETY

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Contents Model G0554Z Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Machine Data Sheet Tailstock Info Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationDescription Qty SetupNeeded for Setup UnpackingInventory Figures Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Bolting to Concrete Floors Mounting to Shop FloorChecking Gear Oil Test RunTest Run To test run the machinePage Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In Operation Overview OperationsHeadstock Controls Main Power SwitchSpindle Speed Configuration Chart Basic ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Removing Chuck or Faceplate Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Foot BrakeMounting Chuck or Faceplate Jaw Chuck Installing Cam-Lock StudsReversing Jaws To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateLive Centers Using Dead Center in SpindleCenters Dead CentersTo mount a workpiece onto the spindle dead center Using a Center in the TailstockTo mount a workpiece onto the tailstock dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restFollow Rest To adjust the carriage stopCarriage Stop Recommended Cutting Speeds Four-Way Tool Post Spindle SpeedCalculating Spindle Speed To load the tool postExample B Example aStep ResultRough Power FeedUnderstanding the Feed Rate & Threading Charts Annealed Allow Steel Alloys10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsQuick Change Gears To configure the quick change gearsSide Front View To engage the power feed for non-threading operations Engaging Power FeedHalf-Nut Lever Power Feed LeverThread Dial & Chart Threading ControlsThread Dial G1075-52-PC. Clamping Kit AccessoriesG1070-MT3 Live Center Set H6879-Lathe Operation & Maintenance Book G9610-Test IndicatorG9611-Test Indicator G9612-Test IndicatorCleaning Protecting MaintenanceSchedule Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsTo check the coolant tank Checking/Cleaning Coolant SystemReplacing V-Belts Checking Coolant TankTo replace the coolant Cleaning Coolant TankTroubleshooting ServiceMotor & Gearbox Operation and Work Results Gib Adjustments Cross Slide Backlash AdjustmentCross and Compound Slide Gibs Saddle Gib Tailstock Lock AdjustmentTo adjust the saddle gib To adjust the tailstock lockTo replace the shear pin Shear Pin ReplacementTo check/replace the brake pads Brake PadsSteps Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramElectrical Components a Side Door Safety SwitchHalogen Lamp Motor Brake SwitchPower Source Electrical Components BControl Panel Spindle SwitchesElectrical Components C Coolant PumpHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY