Grizzly G0554Z owner manual Gearbox Shifting Parts List

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Gearbox Shifting Parts List

REF	PART #	DESCRIPTION

201	P0554Z0201	CASTING PLUG
202	P0554Z0202	GEARBOX CASTING
203	P0554Z0203	TOP LEFT GEARBOX COVER
204	PFH19M	FLAT HD SCR M4-.7 X 10
205	P0554Z0205	TOP RIGHT GEARBOX COVER
206	P0554Z0206	TOP FRONT GEARBOX COVER
207	PSB40M	CAP SCREW M8-1.25 X 35
208	P0554Z0208	CONTROL PANEL HOUSING
209	PS12M	PHLP HD SCR M3-.5 X 6
210	P0554Z0210	CONTROL PANEL FRONT COVER
211	P0554Z0211	GASKET
212	PSB12M	CAP SCREW M8-1.25 X 40
213	PSB31M	CAP SCREW M8-1.25 X 25
215	P0554Z0215	PIN 5 X 28
216	P0554Z0216	GEAR 16T
217	PR79M	INT RETAINING RING 19MM
218	P698ZZ	BALL BEARING 698ZZ
219	P0554Z0219	SHAFT
220	P0554Z0220	OIL DRAIN PLUG
221	P0554Z0221	SHIFTER
222	P0554Z0222	SHAFT
223	PSS03M	SET SCREW M6-1 X 8
224	PSB02M	CAP SCREW M6-1 X 20
225	P0554Z0225	RACK
226	P0554Z0226	SHIFT KEY
227	P0554Z0227	SHIFT FORK
228	PSS03M	SET SCREW M6-1 X 8
229	P0554Z0229	SHAFT
230	P0554Z0230	LOCATING PLATE
231	P0554Z0231	CONTROL PLATE
232	PSB26M	CAP SCREW M6-1 X 12
233	P0554Z0233	OIL FILL PLUG

REF	PART #	DESCRIPTION

234	P0554Z0234	SHIFT HUB
235	PK05M	KEY 4 X 4 X 10
236	P0554Z0236	SHAFT
238	P0554Z0238	GEAR SHAFT 26T
239	P0554Z0239	SHIFT FORK
240	P0554Z0240	SHIFT ARM
241	P0554Z0241	PIN 5 X 20
242	P0554Z0242	SHAFT
243	P0554Z0243	GEARBOX FRONT COVER
244	P0554Z0244	LOCATING DISK
245	PFH07M	FLAT HD SCR M5-.8 X 10
247	P0554Z0247	SHIFT HUB
249	P0554Z0249	SPECIAL WASHER
250	PSB01M	CAP SCREW M6-1 X 16
251	P0554Z0251	INDICATOR DISK
252	PS12M	PHLP HD SCR M3-.5 X 6
253	P0554Z0253	INDICATOR DISK
254	PSS20M	SET SCREW M8-1.25 X 8
255	P0554Z0255	COMPRESSION SPRING
256	P0554Z0256	STEEL BALL 6.5MM
257	P0554Z0257	LOCATING DISK
258	P0554Z0258	OIL SIGHT GLASS
259	P0554Z0259	LOCATING DISK
260	P0554Z0260	SHIFT HUB
261	PSB48M	CAP SCREW M6-1 X 35
321	P0554Z0321	OIL DRAIN PIPE
327	P0554Z0327	SPECIAL O-RING
328	P0554Z0328	STOP BUTTON ASSEMBLY
329	P0554Z0329	JOG BUTTON ASSEMBLY
330	P0554Z0330	110V POWER LAMP BULB
331	P0554Z0331	POWER LAMP ASSEMBLY
332	P0554Z0332	COOLANT SWITCH ASSEMBLY

Model G0554Z (Mfg 01/09+)

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Contents Model G0554Z Page Table of Contents Manual Accuracy IntroductionContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Instructions for Machinery SafetyWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationNeeded for Setup SetupUnpacking Description QtyInventory Figures Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Checking Gear Oil Mounting to Shop FloorTest Run Bolting to Concrete FloorsTest Run To test run the machinePage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Overview OperationsSpindle Speed Configuration Chart Main Power SwitchBasic Controls Headstock ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Chuck & Faceplate Mounting Tools Needed for Removing/Installing QtyFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateCenters Using Dead Center in SpindleDead Centers Live CentersUsing a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restTo adjust the carriage stop Follow RestCarriage Stop Calculating Spindle Speed Four-Way Tool Post Spindle SpeedTo load the tool post Recommended Cutting SpeedsStep Example aResult Example BUnderstanding the Feed Rate & Threading Charts Power FeedAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsTo configure the quick change gears Quick Change GearsSide Front View To engage the power feed for non-threading operations Engaging Power FeedThread Dial & Chart Power Feed LeverThreading Controls Half-Nut LeverThread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set G9611-Test Indicator G9610-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookMaintenance Cleaning ProtectingSchedule Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsReplacing V-Belts Checking/Cleaning Coolant SystemChecking Coolant Tank To check the coolant tankTo replace the coolant Cleaning Coolant TankService TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs To adjust the saddle gib Tailstock Lock AdjustmentTo adjust the tailstock lock Saddle GibTo replace the shear pin Shear Pin ReplacementBrake Pads To check/replace the brake padsSteps Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramSide Door Safety Switch Electrical Components aHalogen Lamp Power Source Brake SwitchElectrical Components B MotorElectrical Components C Spindle SwitchesCoolant Pump Control PanelHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY