Grizzly G0554Z owner manual Site Considerations

Page 15

Site Considerations

Weight Load

Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work- piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main- tenance and service described in this manual.

See below for required space allocation.

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

Physical Environment

The physical environment where your machine is operated is important for safe operation and the longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi- cals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

 

Wall

 

220V

 

Single-Phase

30"

 

 

Elect.

 

Cabinet

38"

Side

 

 

Door

 

74"

 

92"

Figure 6. Minimum working clearances.

Model G0554Z (Mfg 01/09+)

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Contents Model G0554Z Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Machine Data Sheet Tailstock Info Hearing PROTECTION. Always wear hear SafetySafety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationDescription Qty SetupNeeded for Setup UnpackingInventory Figures Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Bolting to Concrete Floors Mounting to Shop FloorChecking Gear Oil Test RunTest Run To test run the machinePage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Overview OperationsHeadstock Controls Main Power SwitchSpindle Speed Configuration Chart Basic ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Removing Chuck or Faceplate Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Foot BrakeMounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateLive Centers Using Dead Center in SpindleCenters Dead CentersUsing a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restTo adjust the carriage stop Follow RestCarriage Stop Recommended Cutting Speeds Four-Way Tool Post Spindle SpeedCalculating Spindle Speed To load the tool postExample B Example aStep ResultRough Power FeedUnderstanding the Feed Rate & Threading Charts Annealed Allow Steel Alloys10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsTo configure the quick change gears Quick Change GearsSide Front View To engage the power feed for non-threading operations Engaging Power FeedHalf-Nut Lever Power Feed LeverThread Dial & Chart Threading ControlsThread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set H6879-Lathe Operation & Maintenance Book G9610-Test IndicatorG9611-Test Indicator G9612-Test IndicatorMaintenance Cleaning ProtectingSchedule Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsTo check the coolant tank Checking/Cleaning Coolant SystemReplacing V-Belts Checking Coolant TankTo replace the coolant Cleaning Coolant TankService TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs Saddle Gib Tailstock Lock AdjustmentTo adjust the saddle gib To adjust the tailstock lockTo replace the shear pin Shear Pin ReplacementBrake Pads To check/replace the brake padsSteps Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramSide Door Safety Switch Electrical Components aHalogen Lamp Motor Brake SwitchPower Source Electrical Components BControl Panel Spindle SwitchesElectrical Components C Coolant PumpHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY