Grizzly G0554Z Mounting to Shop Floor, Checking Gear Oil, Test Run, Bolting to Concrete Floors

Page 18

Mounting to Shop

Floor

You can either bolt your machine to the floor or use the included foot pads and leveling hard- ware. Because mounting your lathe to the floor with permanent hardware is an optional step and floor materials may vary, floor mounting hardware is not included. Whichever option you choose, it is necessary to first level your machine with a precision level to prevent cracking or warping of the cast iron bed and ways, as described on the previous page.

Bolting to Concrete Floors

Anchor studs and lag shield anchors with lag bolts (Figure 12) are two popular methods for anchor- ing an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application.

Anchor Stud

Lag Shield Anchor & Bolt

Figure 12. Typical fasteners for mounting to

concrete floors.

NOTICE

We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes.

-16-

Checking Gear Oil

GEARBOXES MUST

BE FILLED WITH OIL!

MACHINE MAY NOT BE

SHIPPED WITH OIL!

Requires Oil

Before Operation

or Warranty Will

Be Void.

You must make sure the headstock, gearbox, and apron oil reservoirs have oil in them before run- ning the lathe for the first time to ensure the gears are not damaged. Refer to the Lubrication sec- tion on Page 52 for detailed instructions.

Test Run

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, 2) the stop button safety fea- ture works correctly, 3) the coolant system oper- ates correctly, 4) the foot brake works correctly, and 5) the left side door safety switch works cor- rectly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 48.

If you cannot find a remedy, contact our Tech Support at (570) 546-9663 for assistance.

Before starting the lathe, make sure you have correctly performed the preceding setup instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death!

Model G0554Z (Mfg 01/09+)

Image 18
Contents Model G0554Z Page Table of Contents Contact Info IntroductionManual Accuracy Machine DescriptionIdentification Machine Data Sheet Tailstock Info Wearing Proper APPAREL. Do not wear SafetySafety Instructions for Machinery Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsUnpacking SetupNeeded for Setup Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Test Run Mounting to Shop FloorChecking Gear Oil Bolting to Concrete FloorsTo test run the machine Test RunPage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operations Operation OverviewBasic Controls Main Power SwitchSpindle Speed Configuration Chart Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Foot Brake Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Removing Chuck or FaceplateMounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceDead Centers Using Dead Center in SpindleCenters Live CentersUsing a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestTo adjust the carriage stop Follow RestCarriage Stop To load the tool post Four-Way Tool Post Spindle SpeedCalculating Spindle Speed Recommended Cutting SpeedsResult Example aStep Example BAnnealed Allow Steel Alloys Power FeedUnderstanding the Feed Rate & Threading Charts Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsTo configure the quick change gears Quick Change GearsSide Front View Engaging Power Feed To engage the power feed for non-threading operationsThreading Controls Power Feed LeverThread Dial & Chart Half-Nut LeverThread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set G9612-Test Indicator G9610-Test IndicatorG9611-Test Indicator H6879-Lathe Operation & Maintenance BookMaintenance Cleaning ProtectingSchedule Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking Coolant Tank Checking/Cleaning Coolant SystemReplacing V-Belts To check the coolant tankCleaning Coolant Tank To replace the coolantService TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs To adjust the tailstock lock Tailstock Lock AdjustmentTo adjust the saddle gib Saddle GibShear Pin Replacement To replace the shear pinBrake Pads To check/replace the brake padsSteps To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Side Door Safety Switch Electrical Components aHalogen Lamp Electrical Components B Brake SwitchPower Source MotorCoolant Pump Spindle SwitchesElectrical Components C Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY