Grizzly G0554Z Using a Center in the Tailstock, To mount a workpiece onto the spindle dead center

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To mount a workpiece onto the spindle dead center:

1.DISCONNECT LATHE FROM POWER!

2.Thoroughly clean and dry the tapered mating surfaces of the spindle bore, tapered sleeve, and the HSS MT#3 dead center.

3.To protect these mating surfaces from rust and corrosion that could make removing them difficult, apply a thin coat of light machine oil to these surfaces, then use a c lean shop rag to wipe the surfaces again. This will leave a minimal amount of oil on the mating sur- faces.

Note: After applying the oil and wiping the surfaces, do not touch the mating surfaces with your hands or other objects, which could deposit moisture or debris.

4.Insert the center into the sleeve and the sleeve into the spindle bore through the chuck or faceplate.

5.Install a lathe dog on the workpiece, then mount the workpiece between the spindle and tailstock centers with the tail of the lathe dog inserted into the chuck or faceplate (see Figure 36 for an example).

6.To remove the sleeve and center from the spindle, insert a piece of round bar stock or similar tool through the outboard end (on the left side of the headstock), then tap the sleeve loose.

Note: Hold onto the sleeve and center as you tap them loose to avoid dropping them and damaging the tip of the center or the bedways.

NOTICE

To avoid premature wear of the dead center or damage to the workpiece, always use lower spindle speeds and keep the tip of the dead center mounted in the tail stock well lubricated with an anti-sieze compound.

Model G0554Z (Mfg 01/09+)

Using a Center in the Tailstock

When mounting long, slender workpieces that extend more than 2⁜12 times its diameter beyond the chuck jaws, use a center mounted in the tailstock to support it (see Figure 37 for an example).

Dead Center

Figure 37. Example of using a dead center

installed in the tailstock.

To mount a workpiece onto the tailstock dead center:

1.DISCONNECT LATHE FROM POWER!

2.Thoroughly clean and dry the tapered mating surfaces of the tailstock quill bore and the carbide-tipped dead center.

3.To protect these mating surfaces from rust and corrosion that could make removing them difficult, apply a thin coat of light machine oil to these surfaces, then use a clean shop rag to wipe the surfaces again. This will leave a minimal amount of oil on the mating sur- faces.

Note: After applying the oil and wiping the surfaces, do not touch the mating surfaces with your hands or other objects, which could deposit moisture or debris.

4.Use the tailstock handwheel to feed the quill out from the casting at least 1", but for purposes of stability and accuracy no more than 2".

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Contents Model G0554Z Page Table of Contents Manual Accuracy IntroductionContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Instructions for Machinery SafetyWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationNeeded for Setup SetupUnpacking Description QtyInventory Figures Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Checking Gear Oil Mounting to Shop FloorTest Run Bolting to Concrete FloorsTest Run To test run the machinePage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operation Overview OperationsSpindle Speed Configuration Chart Main Power SwitchBasic Controls Headstock ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Chuck & Faceplate Mounting Tools Needed for Removing/Installing QtyFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateCenters Using Dead Center in SpindleDead Centers Live CentersUsing a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restTo adjust the carriage stop Follow RestCarriage Stop Calculating Spindle Speed Four-Way Tool Post Spindle SpeedTo load the tool post Recommended Cutting SpeedsStep Example aResult Example BUnderstanding the Feed Rate & Threading Charts Power FeedAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsTo configure the quick change gears Quick Change GearsSide Front View To engage the power feed for non-threading operations Engaging Power FeedThread Dial & Chart Power Feed LeverThreading Controls Half-Nut LeverThread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set G9611-Test Indicator G9610-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookMaintenance Cleaning ProtectingSchedule Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsReplacing V-Belts Checking/Cleaning Coolant SystemChecking Coolant Tank To check the coolant tankTo replace the coolant Cleaning Coolant TankService TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs To adjust the saddle gib Tailstock Lock AdjustmentTo adjust the tailstock lock Saddle GibTo replace the shear pin Shear Pin ReplacementBrake Pads To check/replace the brake padsSteps Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramSide Door Safety Switch Electrical Components aHalogen Lamp Power Source Brake SwitchElectrical Components B MotorElectrical Components C Spindle SwitchesCoolant Pump Control PanelHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY