Grizzly G0554Z owner manual Carriage and cross slide handles Installed

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6.Attach the lifting web straps to the lifting bars and the powered lifting equipment.

Note: Make sure to position the straps on the lifting bars up against the lathe to provide the best lifting safety. Also, make sure the straps will not put strain on any part of the carriage, leadscrew, or shafts.

7.Unbolt the lathe from the shipping pallet, then with an assistant to steady the load, raise the lathe a couple of inches.

—If the load is not well balanced or you see any other difficulties with the lifting equip- ment, immediately lower the lathe to the pallet again. Resolve any lifting or balanc- ing issues, then repeat this step.

Note: If you will be using the foot pads and leveling hardware included with your lathe, thread the thin hex nuts onto the leveling bolts, then thread the leveling bolts through the top of the threaded holes at each of the six mounting locations (see Figure 10).

Threaded Hole

Non-Threaded Hole

Figure 10. Machine mounting holes.

8.With assistance to balance the load, move it to the prepared location and lower it in place.

Model G0554Z (Mfg 01/09+)

NOTICE

For accurate turning results and to prevent cracking or warping of the cast iron bed and ways, the lathe MUST be made level from side-to-side and from front-to-back.

Re-check the bedways the first 24 hours after installation, two weeks after that, and once every year to make sure they remain level.

9.Use a precision level to make sure the bedways are level from side-to-side and from front-to-back.

—If you are using the included foot pads, adjust the leveling bolts to make the bedways level, then tighten down the thin hex nut to secure the settings.

—If you are using mounting hardware that does not allow for adjustment, use metal shims between the lathe and the floor to make the bedways level before bolting the machine to the floor.

10.After removing the lifting bars from the stand, replace the covers over the lifting holes to prevent debris from entering the stand cavi- ties.

11.Install the larger handle onto the carriage handwheel, and the smaller one onto the cross slide handwheel, as shown in Figure 11.

Handles

Installed

Figure 11. Carriage and cross slide handles

installed.

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Contents Model G0554Z Page Table of Contents Manual Accuracy IntroductionContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Instructions for Machinery SafetyWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationNeeded for Setup SetupUnpacking Description QtyInventory Figures Qty Inventory Before cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Checking Gear Oil Mounting to Shop FloorTest Run Bolting to Concrete FloorsTest Run To test run the machinePage Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Operation Overview OperationsSpindle Speed Configuration Chart Main Power SwitchBasic Controls Headstock ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Chuck & Faceplate Mounting Tools Needed for Removing/Installing QtyFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Reversing Jaws Installing Cam-Lock StudsJaw Chuck To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateCenters Using Dead Center in SpindleDead Centers Live CentersTo mount a workpiece onto the tailstock dead center Using a Center in the TailstockTo mount a workpiece onto the spindle dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restCarriage Stop To adjust the carriage stopFollow Rest Calculating Spindle Speed Four-Way Tool Post Spindle SpeedTo load the tool post Recommended Cutting SpeedsStep Example aResult Example BUnderstanding the Feed Rate & Threading Charts Power FeedAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsSide Front View To configure the quick change gearsQuick Change Gears To engage the power feed for non-threading operations Engaging Power FeedThread Dial & Chart Power Feed LeverThreading Controls Half-Nut LeverThread Dial G1070-MT3 Live Center Set AccessoriesG1075-52-PC. Clamping Kit G9611-Test Indicator G9610-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookSchedule MaintenanceCleaning Protecting Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsReplacing V-Belts Checking/Cleaning Coolant SystemChecking Coolant Tank To check the coolant tankTo replace the coolant Cleaning Coolant TankMotor & Gearbox ServiceTroubleshooting Operation and Work Results Cross and Compound Slide Gibs Cross Slide Backlash AdjustmentGib Adjustments To adjust the saddle gib Tailstock Lock AdjustmentTo adjust the tailstock lock Saddle GibTo replace the shear pin Shear Pin ReplacementSteps Brake PadsTo check/replace the brake pads Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramHalogen Lamp Side Door Safety SwitchElectrical Components a Power Source Brake SwitchElectrical Components B MotorElectrical Components C Spindle SwitchesCoolant Pump Control PanelHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY