Grizzly G0554Z owner manual Dead Centers, Live Centers, Using Dead Center in Spindle

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Centers

Your Model G0544Z lathe includes one HSS MT#3 dead center, one carbide-tipped dead cen- ter, and one MT#5–MT#3 tapered sleeve, as shown in Figure 35.

Carbide-Tipped

Dead Center

HSS Dead

Tapered Center

Sleeve

Figure 35. Tapered sleeve and dead centers.

The tapered sleeve is for mounting the HSS dead center in the spindle.

Dead Centers

A dead center is a one-piece center that does not rotate with the component it is mounted into and is used to support long, slender workpieces

Use the HSS dead center in the spindle where the workpiece does not rotate on the tip and does not generate friction.

The carbide-tipped dead center can better with- stand the effects of friction and is used in the tailstock when the workpiece rotates on its tip. In this case, the tip of the center must be lubricated with an anti-sieze lubricant to avoid premature wear and maximize smooth operation. Also, keep the spindle speeds low to reduce the heat and wear from friction.

Live Centers

Although the dead center achieves a more accu- rate finished product, it requires low spindle speeds to avoid heat from friction damaging the center of workpiece. The live center has bear- ings that allow the center tip and the workpiece to rotate together, and can be installed in the spindle and the tailstock quill for higher speeds, but with a slight bit of accuracy loss. Refer to the ACCESSORIES section on Page 48 for a live center option from Grizzly.

Using Dead Center in Spindle

When mounting the workpiece between cen- ters, install a lathe dog on the spindle end of the workpiece and insert the tail of the dog into the chuck or faceplate to keep the workpiece and center rotating together during operation (see Figure 36 for an example).

Dead Center

Lathe Dog

Figure 36. Example of using a dead center with

a faceplate and lathe dog.

When using a center in the spindle to mount a workpiece, the other end of the workpiece MUST be supported by a center installed in the tailstock quill to safely hold the workpiece in place during operation. Otherwise, the workpiece can be ejected from the lathe when the spindle rotates and could cause serious personal injury or property dam- age.

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Model G0554Z (Mfg 01/09+)

 

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Contents Model G0554Z Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsSetup Needed for SetupUnpacking Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Mounting to Shop Floor Checking Gear OilTest Run Bolting to Concrete FloorsTo test run the machine Test RunPage Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Operations Operation OverviewMain Power Switch Spindle Speed Configuration ChartBasic Controls Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Tools Needed for Removing/Installing Qty Chuck & Faceplate MountingFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Reversing Jaws Installing Cam-Lock StudsJaw Chuck Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceUsing Dead Center in Spindle CentersDead Centers Live CentersTo mount a workpiece onto the tailstock dead center Using a Center in the TailstockTo mount a workpiece onto the spindle dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestCarriage Stop To adjust the carriage stopFollow Rest Four-Way Tool Post Spindle Speed Calculating Spindle SpeedTo load the tool post Recommended Cutting SpeedsExample a StepResult Example BPower Feed Understanding the Feed Rate & Threading ChartsAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsSide Front View To configure the quick change gearsQuick Change Gears Engaging Power Feed To engage the power feed for non-threading operationsPower Feed Lever Thread Dial & ChartThreading Controls Half-Nut LeverThread Dial G1070-MT3 Live Center Set AccessoriesG1075-52-PC. Clamping Kit G9610-Test Indicator G9611-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookSchedule MaintenanceCleaning Protecting Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking/Cleaning Coolant System Replacing V-BeltsChecking Coolant Tank To check the coolant tankCleaning Coolant Tank To replace the coolantMotor & Gearbox ServiceTroubleshooting Operation and Work Results Cross and Compound Slide Gibs Cross Slide Backlash AdjustmentGib Adjustments Tailstock Lock Adjustment To adjust the saddle gibTo adjust the tailstock lock Saddle GibShear Pin Replacement To replace the shear pinSteps Brake PadsTo check/replace the brake pads To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Halogen Lamp Side Door Safety SwitchElectrical Components a Brake Switch Power SourceElectrical Components B MotorSpindle Switches Electrical Components CCoolant Pump Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY