Grizzly G0554Z owner manual Circuit Requirements, 220V Single-Phase Operation

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SECTION 2: CIRCUIT REQUIREMENTS

220V Single-Phase

Operation

Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual.

Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician!

Full Load Amperage Draw

This machine draws the following amps under maximum load:

Amp Draw

14 Amps

Power Supply Circuit Requirements

You MUST connect your machine to a grounded circuit that is rated for the amperage given below. Never replace a circuit breaker on an existing cir- cuit with one of higher amperage without consult- ing a qualified electrician to ensure compliance with wiring codes. If you are unsure about the wiring codes in your area or you plan to con- nect your machine to a shared circuit, consult a qualified electrician.

Minimum Circuit Size

20 Amps

Model G0554Z (Mfg 01/09+)

Minimum Cord Requirements

Use a stranded-copper flexible cord that meets the minimum requirements listed below, does not exceed 50 ft., and has an insulation type that starts with "S." A qualified electrician MUST deter- mine the best cord to use in your environment depending on exposure to moisture, heat, and oils. Refer to the Power Terminal wiring diagram on Page 70 for connection details.

220V Single-Phase

14/3 AWG, 300VAC

Power Connection Device

The type of plug required to connect your machine to power depends on the type of service you cur- rently have or plan to install. We recommend using the plug shown in Figure 2.

GROUNDED

6-20 RECEPTACLE

Current Carrying Prongs

6-20 PLUG

Grounding Prong

Figure 2. NEMA 6-20 plug and receptacle.

Extension Cords

Using extension cords may reduce the life of the motor. Instead, place the machine near a power source. If you must use an extension cord:

Use at least a 14 gauge cord that does not exceed 50 feet in length!

The extension cord must also have a ground wire and plug pin.

A qualified electrician MUST size cords over 50 feet long to prevent motor damage.

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Contents Model G0554Z Page Table of Contents Machine Description IntroductionManual Accuracy Contact InfoIdentification Machine Data Sheet Tailstock Info Hearing PROTECTION. Always wear hear Safety Safety Instructions for Machinery Wearing Proper APPAREL. Do not wearSafety Instructions for Machinery Additional Safety for Metal Lathes Circuit Requirements 220V Single-Phase OperationDescription Qty SetupNeeded for Setup UnpackingInventory Figures Qty InventoryBefore cleaning, gather the following CleanupSite Considerations Floor refer to Mounting to Shop Floor on Placing Assembling LatheCarriage and cross slide handles Installed Bolting to Concrete Floors Mounting to Shop FloorChecking Gear Oil Test RunTest Run To test run the machinePage Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Operation Overview OperationsHeadstock Controls Main Power SwitchSpindle Speed Configuration Chart Basic ControlsON/OFF Gearbox Controls Carriage Controls & ComponentsTailstock Controls Removing Chuck or Faceplate Tools Needed for Removing/Installing QtyChuck & Faceplate Mounting Foot BrakeMounting Chuck or Faceplate Reversing Jaws Installing Cam-Lock StudsJaw Chuck To mount a workpiece onto the 3-jaw chuck Mounting WorkpieceTo mount a workpiece onto the 4-jaw chuck Loading Workpiece FaceplateLive Centers Using Dead Center in SpindleCenters Dead CentersTo mount a workpiece onto the tailstock dead center Using a Center in the TailstockTo mount a workpiece onto the spindle dead center To set up the tailstock to cut a shallow taper Offsetting TailstockTo align the tailstock offset to the spindle cen- ter line Tailstock AlignmentDrilling with Tailstock To install an MT#3 drilling tool into the tailstockTo use the coolant system on your lathe Coolant SystemSteady Rest To install/use the steady restCarriage Stop To adjust the carriage stopFollow Rest Recommended Cutting Speeds Four-Way Tool Post Spindle SpeedCalculating Spindle Speed To load the tool postExample B Example aStep ResultRough Power FeedUnderstanding the Feed Rate & Threading Charts Annealed Allow Steel Alloys10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ To set the feed controls Setting Feed Rate ControlsSide Front View To configure the quick change gearsQuick Change Gears To engage the power feed for non-threading operations Engaging Power FeedHalf-Nut Lever Power Feed LeverThread Dial & Chart Threading ControlsThread Dial G1070-MT3 Live Center Set AccessoriesG1075-52-PC. Clamping Kit H6879-Lathe Operation & Maintenance Book G9610-Test IndicatorG9611-Test Indicator G9612-Test IndicatorSchedule MaintenanceCleaning Protecting Daily Lubrication LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning V-Belts Tensioning Replacing V-BeltsTo check the coolant tank Checking/Cleaning Coolant SystemReplacing V-Belts Checking Coolant TankTo replace the coolant Cleaning Coolant TankMotor & Gearbox ServiceTroubleshooting Operation and Work Results Cross and Compound Slide Gibs Cross Slide Backlash AdjustmentGib Adjustments Saddle Gib Tailstock Lock AdjustmentTo adjust the saddle gib To adjust the tailstock lockTo replace the shear pin Shear Pin ReplacementSteps Brake PadsTo check/replace the brake pads Spindle Bearing Preload To adjust the spindle bearing preloadPage To remove the gap Gap RemovalWiring Safety Instructions WiringBox Electrical OverviewElectrical cabinet identification Model G0554Z Mfg 01/09+ Electrical Cabinet Identification71 Page 70 Cabinet wiring diagram Electrical Cabinet Wiring DiagramHalogen Lamp Side Door Safety SwitchElectrical Components a Motor Brake SwitchPower Source Electrical Components BControl Panel Spindle SwitchesElectrical Components C Coolant PumpHeadstock Shifting Breakdown PartsDescription Headstock Shifting Parts ListHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls 458 C Apron GearingCap Screw Saddle & Cross Slide BreakdownSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew 703 754 756 704 705 706707 708 709 710 Thread DialAdjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Motor FAN Stand & Brake Parts ListElectrical Breakdown Motor FAN Electrical Parts ListAccessories Label Placement Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY