Grizzly G0554Z owner manual Gearbox Controls Carriage Controls & Components, On/Off

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Gearbox Controls

Carriage Controls & Components

F

G

H

I

J

K

L

M

Y

X W

V

N

T

U

O

P

Q

R

S

Figure 19. Gearbox controls.

F.Feed Lock Knob: Engages/disengages the power feed and the feed rate knobs.

G.Numeric Feed Rate Knob: One of three controls for setting the feed rate.

H.C-F Feed Rate Knob: One of three controls for setting the feed rate.

I.STOP Button: When pushed, turns the spin- dle motor and coolant pump OFF. To reset this button, twist it clockwise until it pops out.

J.Jog Button: When pushed, starts counter- clockwise spindle rotation.

K.Power Lamp: Lights when the machine is connect to power and the main power switch is turned ON.

L.Coolant Switch: Turns the coolant pump

ON/OFF.

NOTICE

Running the coolant pump without adequate coolant in the tank may permanently damage the coolant pump motor. This is considered abuse and is not covered by the warranty.

-22-

Figure 20. Carriage controls.

M.Compound Slide: Moves in-and-out across the spindle center line. The compound slide is adjustable for any angle within its range, which is adjusted by using the hex nuts and angle scale on the base of the slide.

N.Compound Handwheel: Moves the com- pound rest in increments of 0.001" or 0.02mm and is used to control the position of the cut- ting tool relative to the workpiece. Turning the handwheel clockwise moves the slide toward the workpiece. The graduated dial can be adjusted by holding the handwheel with one hand and turning the dial with the other.

O.Carriage Lock: Secures the carriage in place for greater rigidity and accuracy when cutting.

P.Thread Dial: Shows when to engage the half-nut during threading operations.

Q.Thread Dial Chart: Indicates on which thread dial reading to engage the half-nut for specific inch thread pitches.

R.Half-Nut Lever: Engages the half-nut for longitudinal power feed and threading opera- tions.

S.Spindle Lever: Starts, stops, and reverses direction of spindle rotation.

T.Power Feed Lever: Engages the power feed for longitudinal or cross travel.

Model G0554Z (Mfg 01/09+)

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Contents Model G0554Z Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsSetup Needed for SetupUnpacking Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Mounting to Shop Floor Checking Gear OilTest Run Bolting to Concrete FloorsTo test run the machine Test RunPage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operations Operation OverviewMain Power Switch Spindle Speed Configuration ChartBasic Controls Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Tools Needed for Removing/Installing Qty Chuck & Faceplate MountingFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceUsing Dead Center in Spindle CentersDead Centers Live CentersUsing a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestTo adjust the carriage stop Follow RestCarriage Stop Four-Way Tool Post Spindle Speed Calculating Spindle SpeedTo load the tool post Recommended Cutting SpeedsExample a StepResult Example BPower Feed Understanding the Feed Rate & Threading ChartsAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsTo configure the quick change gears Quick Change GearsSide Front View Engaging Power Feed To engage the power feed for non-threading operationsPower Feed Lever Thread Dial & ChartThreading Controls Half-Nut LeverThread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set G9610-Test Indicator G9611-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookMaintenance Cleaning ProtectingSchedule Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking/Cleaning Coolant System Replacing V-BeltsChecking Coolant Tank To check the coolant tankCleaning Coolant Tank To replace the coolantService TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs Tailstock Lock Adjustment To adjust the saddle gibTo adjust the tailstock lock Saddle GibShear Pin Replacement To replace the shear pinBrake Pads To check/replace the brake padsSteps To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Side Door Safety Switch Electrical Components aHalogen Lamp Brake Switch Power SourceElectrical Components B MotorSpindle Switches Electrical Components CCoolant Pump Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY