Grizzly G0554Z Checking/Cleaning Coolant System, Replacing V-Belts, Checking Coolant Tank

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Replacing V-Belts

1.DISCONNECT LATHE FROM POWER!

2.Perform Steps 2–3of the previous proce- dure.

3.Loosen the three top adjustment hex nuts, then raise the motor up by evenly rotating the hex nuts underneath the motor mounting plate until there is enough slack in the V-belts to roll them off the motor pulley.

4.Replace both V-belts at the same time, properly tension them as instructed in the previous procedure, then replace the access panels and secure the left side door.

Checking/Cleaning

Coolant System

Coolant is a potent and extremely poisonous solution to humans and animals. Use personal protective equipment when handling coolant to prevent infections or poisoning.

A screen in the splash pan keeps large swarf under the bedway where it can be removed dur- ing daily cleaning. However, smaller swarf washes down into the coolant tank where it is separated from the pump by a wall inside the tank. If this swarf builds up higher than the wall, then it over- flows into the pump chamber and clogs the pump. Regular cleaning of the reservoir will ensure the swarf never flows over the separating wall.

A small amount of coolant is lost during normal operation. Check the coolant tank daily and fill it if necessary. In addition, coolant eventually becomes rancid or contaminated with dangerous microbes, which makes it unsuitable for further use. When this happens, drain, clean, and refill the tank.

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Checking Coolant Tank

When checking the coolant tank, the goal is to make sure there is enough coolant, the swarf level in the first chamber of the tank is not too high, and the coolant has not become contaminated.

Tools Needed

Qty

Phillips Screwdriver

............................................ 1

Flashlight

1

To check the coolant tank:

1.DISCONNECT THE MILL FROM POWER!

2.Remove the right side access panel to exam- ine the coolant tank, as shown in Figure 83.

Drain Chute

Figure 83. Coolant tank and pump.

Always use non-flammable water-based coolant to avoid explosions when the fluid comes in contact with hot metal chips from the milling operation. For best results, always follow the coolant manufacturer's recom- mendations for coolant/water ratios.

Model G0554Z (Mfg 01/09+)

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Contents Model G0554Z Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsSetup Needed for SetupUnpacking Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Mounting to Shop Floor Checking Gear OilTest Run Bolting to Concrete FloorsTo test run the machine Test RunPage Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified Operations Operation OverviewMain Power Switch Spindle Speed Configuration ChartBasic Controls Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Tools Needed for Removing/Installing Qty Chuck & Faceplate MountingFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Reversing Jaws Installing Cam-Lock StudsJaw Chuck Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceUsing Dead Center in Spindle CentersDead Centers Live CentersTo mount a workpiece onto the tailstock dead center Using a Center in the TailstockTo mount a workpiece onto the spindle dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestCarriage Stop To adjust the carriage stopFollow Rest Four-Way Tool Post Spindle Speed Calculating Spindle SpeedTo load the tool post Recommended Cutting SpeedsExample a StepResult Example BPower Feed Understanding the Feed Rate & Threading ChartsAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsSide Front View To configure the quick change gearsQuick Change Gears Engaging Power Feed To engage the power feed for non-threading operationsPower Feed Lever Thread Dial & ChartThreading Controls Half-Nut LeverThread Dial G1070-MT3 Live Center Set AccessoriesG1075-52-PC. Clamping Kit G9610-Test Indicator G9611-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookSchedule MaintenanceCleaning Protecting Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking/Cleaning Coolant System Replacing V-BeltsChecking Coolant Tank To check the coolant tankCleaning Coolant Tank To replace the coolantMotor & Gearbox ServiceTroubleshooting Operation and Work Results Cross and Compound Slide Gibs Cross Slide Backlash AdjustmentGib Adjustments Tailstock Lock Adjustment To adjust the saddle gibTo adjust the tailstock lock Saddle GibShear Pin Replacement To replace the shear pinSteps Brake PadsTo check/replace the brake pads To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Halogen Lamp Side Door Safety SwitchElectrical Components a Brake Switch Power SourceElectrical Components B MotorSpindle Switches Electrical Components CCoolant Pump Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY