Grizzly G0554Z Cross Slide Backlash Adjustment, Gib Adjustments, Cross and Compound Slide Gibs

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Cross Slide

Backlash Adjustment

Backlash is the amount of play in a leadscrew. It is felt when turning the handwheel in one direc- tion, then turning it in the other direction. The distance the handwheel moves without moving the leadscrew or the attached component is the backlash.

When adjusting the backlash, the goal is to remove excess backlash without making the cross slide bind, making it hard to move. Overtightening will cause excessive wear on the sliding surfaces and the leadscrew. Generally, a backlash of 0.003"– 0.006" is acceptable.

Tools Needed

Qty

Hex Wrench 5mm.

............................................. 1

To remove excess cross slide backlash:

1.DISCONNECT LATHE FROM POWER!

2.The cap screw shown in Figure 85 secures the cross slide to the leadscrew nut. Remove this cap screw, then remove the cross slide.

Cap Screw

Figure 85. Cross slide backlash adjustment cap

screw.

3.Tighten or loosen the cap screw in the front of the leadscrew nut to adjust the backlash (refer to Part Reference Number 520 on

Page 84 for the location of this cap screw).

4.Repeat Step 3 until you are satisfied with cross slide backlash, then re-install the cross slide.

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Gib Adjustments

The Model G0554Z has four gib adjustments: the cross slide gib, the compound gib, the saddle gib, and the tailstock gib.

When adjusting gibs, the goal is to remove unnec- essary sloppiness from the movement of the slid- ing surfaces without causing them to bind. Loose gibs may cause poor finishes on the workpiece due to chatter, and overtightening them will cause premature wear of the sliding surfaces.

Tools Needed

Qty

Flat Head Screwdriver #2

.................................. 1

Wrench or Socket 10mm

1

Hex Wrench 3mm

1

Cross and Compound Slide Gibs

These gibs are wedge-shaped bars that, depend- ing on which direction they are moved by the gib screws, either increase or decrease the pressure between the gib and the ways. Figures 86–87show the gib components for the cross and com- pound slides.

Rear Gib Screws

Figure 86. Cross and compound slide rear gib

screws.

Front Gib

Screws

Figure 87. Front gib screws.

Model G0554Z (Mfg 01/09+)

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Contents Model G0554Z Page Table of Contents Introduction Manual AccuracyContact Info Machine DescriptionIdentification Machine Data Sheet Tailstock Info Safety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Additional Safety for Metal Lathes 220V Single-Phase Operation Circuit RequirementsSetup Needed for SetupUnpacking Description QtyInventory Inventory Figures QtyCleanup Before cleaning, gather the followingSite Considerations Placing Assembling Lathe Floor refer to Mounting to Shop Floor onCarriage and cross slide handles Installed Mounting to Shop Floor Checking Gear OilTest Run Bolting to Concrete FloorsTo test run the machine Test RunPage Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In Operations Operation OverviewMain Power Switch Spindle Speed Configuration ChartBasic Controls Headstock ControlsGearbox Controls Carriage Controls & Components ON/OFFTailstock Controls Tools Needed for Removing/Installing Qty Chuck & Faceplate MountingFoot Brake Removing Chuck or FaceplateMounting Chuck or Faceplate Installing Cam-Lock Studs Jaw ChuckReversing Jaws Mounting Workpiece To mount a workpiece onto the 3-jaw chuckTo mount a workpiece onto the 4-jaw chuck Faceplate Loading WorkpieceUsing Dead Center in Spindle CentersDead Centers Live CentersUsing a Center in the Tailstock To mount a workpiece onto the spindle dead centerTo mount a workpiece onto the tailstock dead center Offsetting Tailstock To set up the tailstock to cut a shallow taperTailstock Alignment To align the tailstock offset to the spindle cen- ter lineTo install an MT#3 drilling tool into the tailstock Drilling with TailstockCoolant System To use the coolant system on your latheTo install/use the steady rest Steady RestTo adjust the carriage stop Follow RestCarriage Stop Four-Way Tool Post Spindle Speed Calculating Spindle SpeedTo load the tool post Recommended Cutting SpeedsExample a StepResult Example BPower Feed Understanding the Feed Rate & Threading ChartsAnnealed Allow Steel Alloys Rough10 11 11 1⁄ 1⁄ 2 5 5 1⁄ 2 5 3⁄ Setting Feed Rate Controls To set the feed controlsTo configure the quick change gears Quick Change GearsSide Front View Engaging Power Feed To engage the power feed for non-threading operationsPower Feed Lever Thread Dial & ChartThreading Controls Half-Nut LeverThread Dial Accessories G1075-52-PC. Clamping KitG1070-MT3 Live Center Set G9610-Test Indicator G9611-Test IndicatorG9612-Test Indicator H6879-Lathe Operation & Maintenance BookMaintenance Cleaning ProtectingSchedule Lubrication Daily LubricationHeadstock, Gearbox, & Apron Oil Reservoirs Tensioning Replacing V-Belts Tensioning V-BeltsChecking/Cleaning Coolant System Replacing V-BeltsChecking Coolant Tank To check the coolant tankCleaning Coolant Tank To replace the coolantService TroubleshootingMotor & Gearbox Operation and Work Results Cross Slide Backlash Adjustment Gib AdjustmentsCross and Compound Slide Gibs Tailstock Lock Adjustment To adjust the saddle gibTo adjust the tailstock lock Saddle GibShear Pin Replacement To replace the shear pinBrake Pads To check/replace the brake padsSteps To adjust the spindle bearing preload Spindle Bearing PreloadPage Gap Removal To remove the gapWiring Wiring Safety InstructionsElectrical Overview BoxElectrical Cabinet Identification Electrical cabinet identification Model G0554Z Mfg 01/09+Cabinet wiring diagram Electrical Cabinet Wiring Diagram 71 Page 70Side Door Safety Switch Electrical Components aHalogen Lamp Brake Switch Power SourceElectrical Components B MotorSpindle Switches Electrical Components CCoolant Pump Control PanelParts Headstock Shifting BreakdownHeadstock Shifting Parts List DescriptionHeadstock Gearing Breakdown Headstock Gearing Parts List Headstock Spindle Breakdown Headstock Spindle Parts List Gearbox Shifting Breakdown Gearbox Shifting Parts List Gearbox Gearing Breakdown Gearbox Gearing Parts List Apron Controls Apron Gearing 458 CSaddle & Cross Slide Breakdown Cap ScrewSaddle & Cross Slide Parts List Compound Slide & Tool Post Tailstock Leadscrew Thread Dial 703 754 756 704 705 706707 708 709 710Adjustment Knob Change & End Gears Bed & Shaft Breakdown Bed & Shaft Parts List Stand & Brake Breakdown Stand & Brake Parts List Motor FANElectrical Breakdown Electrical Parts List Motor FANAccessories Label Placement Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY