State Industries SUF-100-250 Extended Vent Terminations, Optional Concentric Terminations

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There is a risk in using fuel burning appliances such as gas water heaters in rooms, garages or other areas where gasoline, other flammable liquids or engine driven equipment or vehicles are stored, operated or repaired. Flammable vapors are heavy and travel along the floor and may be ignited by the water heater’s igniter or Main Burner flames causing fire or explosion.

Flammable items, pressurized containers or any other potential fire hazardous articles must never be placed on or adjacent to the water heater.

Clearance To Combustible Materials

The water heaters covered in this manual are approved for installation on combustible flooring. The clearance to combustible and non combustible construction materials is 0 inches on the back and sides of the water heater. These water heaters are also approved for installation in an alcove.

Note: Adequate clearance for servicing should be maintained on all installations. See Service Clearance below.

ALCOVE

CLEARANCES TO COMBUSTIBLE

 

AND NON COMBUSTIBLE

 

CONSTRUCTION MATERIALS

TOP COVER

 

 

0

 

0

WATER

0

HEATER

 

FRONT

 

 

FRONT

FRONT VIEW

TOP VIEW

 

Figure 7

Service Clearance

A service clearance of 24 inches (61 cm) should be maintained from serviceable parts such as the T&P valve, control system components, gas valve, clean out opening, drain valve, the vent connection (exhaust elbow) and the condensate drain. Leave as much room as possible above the water heater and near the exhaust elbow for this reason. See Figure 9 on page 17.

Intake Air and Vent Pipe Clearances

The minimum clearance from combustible materials for the vent (exhaust) and intake air piping shall be 0 inches. Vent or intake air piping passing through a combustible wall or ceiling must be a continuous run (no joints).

Extended Vent Terminations

The water heaters covered by this manual can be installed using 3 inch pipe for the intake air and/or vent piping up to a maximum of 50 equivalent feet (15.2 m). The intake air and/or vent piping can be extended up to 120 equivalent feet (36.5 m) by installing 4 inch pipe. See the Venting Requirements on page 24.

The water heater ships from the factory with two (2) 3 inch terminations that are 45° PVC elbows with a debris screen installed. When 4 inch intake air or vent pipe is installed, factory supplied 4 inch terminations must be used.

Contact your local distributor or call the parts department phone number listed on the back cover of this manual to order 4 inch termination(s).

Optional Concentric Terminations

The water heaters covered in this manual can be installed in a Direct Vent configuration using an optional concentric termination. See Concentric Termination Installation on page 30.

Hard Water

Where hard water conditions exist, water softening or the threshold type of water treatment is recommended. This will protect the dishwashers, coffee urns, water heaters, water piping and other equipment. See Maintenance on page 64 for sediment and lime scale removal procedures.

Circulation Pumps

A circulating pump is used when a system requires a circulating loop or there is a storage tank used in conjunction with the water heater. See the Water Piping Diagrams beginning on page 71 for installation location of circulating pumps.

See Circulation Pump Wiring Diagrams on page 70 for electrical hookup information. Install in accordance with the current edition of the National Electrical Code, NFPA 70 or the Canadian Electrical Code, CSA C22.1.

All-bronze circulators are recommended for used with commercial water heaters.

Some circulating pumps are manufactured with sealed bearings and do not require further lubrication. Some circulating pumps must be periodically oiled. Refer to the pump manufacturer’s instructions for lubrication requirements.

Insulation Blankets

Breathing Hazard - Carbon Monoxide Gas

Do not obstruct water heater air intake with insulating blanket.

Gas and carbon monoxide detectors are available.

Install water heater in accordance with the instruction manual.

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual.

Insulation blankets are available to the general public for external use on gas water heaters but are not necessary with these products. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. The water heaters covered by this manual meet or exceed the Energy Policy Act standards with respect to insulation and standby heat loss requirements, making an insulation blanket unnecessary.

Should you choose to apply an insulation blanket to this heater, you should follow these instructions. See the Features and Components section of this manual for identification of components mentioned below. Failure to follow these instructions can restrict the air flow required for proper combustion, potentially resulting in fire, asphyxiation, serious personal injury or death.

Do not apply insulation to the top of the water heater, as this will interfere with safe operation of the blower assembly.

Do not cover the control system LCD on top of the water heater.

Do not cover the Temperature-Pressure Relief Valve.

Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference.

Do obtain new warning and instruction labels from the manufacturer for placement on the blanket directly over the existing labels.

Do inspect the insulation blanket frequently to make certain it does not sag, thereby obstructing combustion air flow.

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Contents Commercial gas water heaters Table Of Contents Approvals Safe Installation, Use and ServicePrecautions General Safety InformationHydrogen Gas Flammable Overheated water can cause water tank explosionFire or Explosion Hazard Installing, using or servicing Water heaterFire and Explosion Hazard Introduction Preparing For The InstallationAbbreviations Used QualificationsBasic Operation Features And ComponentsTop Views 120,000 & 150,000 Water Heater’s 120 VAC on/off switchSUF 120 & 150 Components SUF 199 & 250 Components Top ViewsWater heaters 24 Volt Gas Valve Left Side Right Side Rough In Dimensions Installation ConsiderationsTOP Views Locating The Water Heater Recovery CapacitiesGas Line Connection Size Storage CapacitiesOptional Concentric Terminations Extended Vent TerminationsHard Water Circulation PumpsPower Supply Installation RequirementsGas Pressure Requirements Supply Gas LineDishwashing Machines Mixing ValvesClosed Water Systems Thermal ExpansionWater Damage Hazard Temperature-Pressure Relief ValveValve Discharge Pipe Requirements Combustible Material Storage Condensate DrainContaminated Air Condensate Drain Water TrapAir Requirements Breathing Hazard Carbon Monoxide GasUnconfined Space Confined SpaceOutdoor Air Through Two Openings Fresh Air Openings For Confined SpacesOutdoor Air Through One Opening Outdoor Air Through Two Horizontal DuctsPage Inspection Commonwealth of MassachusettsGeneral Venting Information Venting InstallationGeneral Venting Instructions Correct Orientation SUF 199 & SUF 250 Intake Air ConnectionLarge Hose Fernco Clamp TEE FittingVenting Requirements Power Vent Installation Venting Installation SequenceDirect Vent Installation Field Supplied Intake AIR ScreenStandard Factory Supplied Terminations Vertical Termination InstallationField Supplied STRAP/SUPPORT Maximum Factory Supplied Standard TerminationIntake AIR AND/OR Vent Exhaust Sidewall Termination Installation Determine the location for the termination Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationThree Concentric Terminations TWO Concentric TerminationsFour Concentric Terminations Eight Concentric TerminationsTwo Concentric Terminations Multiple Concentric Termination ArrangementsEight Concentric Terminations Sidewall RoofVenting Arrangements Power Vent HorizontalDirect Vent Horizontal Direct Vent Horizontal Vent Vertical Intake Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Concentric Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentCondensate Drain Installation Water Heater InstallationInstallation Notes Installation InstructionsGas Line Sizing Supply Gas Line InstallationSupply Gas Line Sizing U. S. Units Supply Gas Line Sizing Metric UnitsGas Line Leak Testing Supply Gas Regulator InstallationGas Line Connection Power Supply Connections Electrical WiringEnable/Disable Circuit Connecting An External Supervisory ControlWater Line Connections Water Piping DiagramsValve Discharge Pipe Thermometers not SuppliedHigh Temperature Limit Control ECO Temperature RegulationHigh Temperature Applications Thermostat ControlControl System Operation Tank Temperature 103F Operating Set Point 120FOverview Control System NavigationIcon Description Status IconsState Description Operating StatesControl System Menus Menu DescriptionUpdate Cancel User Settings & Control System MenusBack Help Description/Action DisplayChange Back Help Heater Information Description/Action Display Display Settings Description/ActionView Back Help Back AdvancedECO YESService Contact Information UpdateSelect Back Help NamePrior to Start up Start UpInitial Start Up GAS Valve TOP Detail View GAS Valve / Venturi Assembly TOP ViewLighting The Water Heater Gas pressure reading while the water heater is firingMultiple Appliance Installations Checking The Firing Rate High Altitude Installations1050 = 300,000 Btu/hr 87.9 kW To Turn Off GasSUF 60 120 and SUF 100 150 Models only Lighting The Water HeaterLighting & Operation Labels SUF 100 199 and SUF 100 250 Models only Tank Temperature 103F Operating Set Point 120FInstallation Checklist TroubleshootingSequence Of Operation Closed by control system Fault Msg is displayed Sequence Of Operation Flow ChartPre-Purge cycle Installation Errors Operational ProblemsRough Starting, Rough Operation Momentary IgnitionFault And Alert Conditions Possible Causes Check/Repair Displayed Fault/Alert Message Fault And Alert MessagesBack Advanced No Anode Voltage Blower Prover FailureMaintenance Schedule MaintenanceGeneral Draining And FlushingSediment Removal Filling The Water HeaterLime Scale Removal Manual Lime Scale RemovalDrain Valve and Access Panels Powered Anode RodsTemperature-Pressure Relief Valve Test Vent SystemJ3 J5 DiagramsJ10 J13 J11 CCB Central Control Board LayoutUser Interface Modul SUF 120 & 150 Wiring DiagramCCB Central Control Board SUF 199 & 250 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty