State Industries SUF-60-120, SUF-100-250 instruction manual Fault And Alert Messages, Back Advanced

Page 62

Fault And Alert Messages

Call the technical support phone number listed on the back cover for further technical assistance or to locate a qualified service agent in your area.

Possible Causes - Check/Repair

Displayed Fault/Alert Message

• The water heater’s control system is polarity sensitive and will lock

 

 

 

 

 

 

AC Reversed

 

 

 

out and disable heating operation if the polarity of the power supply

 

 

 

 

is reversed. The control system will display the “AC Reversed”

 

Fault occurred 2 mins ago

 

 

 

 

 

 

 

 

Fault message on the LCD in this condition. See Power Supply

Power supply to water heater

 

 

 

 

Connections on page 41 for instructions on how to properly connect

has reversed polarity.

 

 

 

 

 

 

the power supply.

 

 

 

 

 

Note: Electronic flame sensing requires correct power supply

Call a service professional:

 

 

polarity AND a proper earth ground to the water heater and the

 

 

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Main Burner. The control system does not verify earth ground

 

 

(press [DOWN] for more....)

 

 

 

 

but this should be checked first if ignition failure occurs. See the

 

 

 

 

 

CHANGE

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Ignition Failure Fault message information below.

 

• The control system has failed to ignite the Main Burner.

 

 

 

 

 

• Water heater is not properly grounded, loose or open ground wire

 

 

 

 

 

to the Main Burner - see Power Supply Connections on page 41.

 

Ignition Failure

 

 

 

• Dirty/corroded flame sensor, clean flame sensor with fine steel

 

 

 

 

 

Fault occurred 2 mins ago

 

 

 

wool (replace if damaged) - see Figure 2 on page 7.

 

 

 

 

The water heater has failed to

 

 

• Loose or open wiring to the flame sensor.

 

 

ignite the burner.

 

 

 

 

 

 

• Loose or open wiring to the 24 Volt Gas Valve.

 

 

 

 

 

• 24 Volt Gas Valve on/off switch in the "off" position - see Figure 57

Call a service professional:

 

 

and Figure 58 on page 53.

 

 

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• Supply gas turned off, low gas volume - see page 39.

 

 

(press [DOWN] for more....)

 

 

 

 

• Intake air and/or vent piping is restricted or improperly installed -

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ADVANCED

 

see Venting Installation on page 22.

 

 

 

 

 

 

• Low or no manifold gas pressure to the Main Burner - see Initial

 

 

 

 

 

Start Up on page 52.

 

 

 

 

 

• The control system has detected the Low Gas Pressure Switch

 

 

 

 

 

contacts are open.

Low Gas Pressure

 

• Loose or open wiring to the Low Gas Pressure Switch - see

 

 

Fault occurred 2 mins ago

 

 

 

beginning on page 8 for location.

The supply gas pressure to the

 

 

 

 

• Supply gas pressure is below the required minimum pressure - see

 

 

water heater is low.

 

 

 

 

 

 

Table 4 on page 14.

 

 

 

 

 

• Supply gas is turned off at the Main Shutoff Valve.

Call a service professional:

 

 

• Supply gas pressure is dropping when other gas fired appliances

 

 

Your Company Name Here

 

 

on a common supply gas line are operating.

 

 

(press [DOWN] for more....)

 

 

 

 

• Low volume of supply gas - see Supply Gas Line Installation on

 

 

 

 

 

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page 39 and the requirements for the Supply Gas Line on page 14 and

 

 

 

 

 

 

Supply Gas Regulator on page 14.

 

 

 

 

 

• The control system has detected low current (AC amps) from the

 

 

 

 

 

Hot Surface Igniter. The control system monitors igniter current

 

 

 

 

 

Low Igniter Current

 

and will declare this Fault condition if the current is not at or above

 

the programmed minimum requirement - see the Sequence Of

 

Fault occurred 2 mins ago

 

 

 

 

 

 

 

 

Operation on page 58 for minimum igniter amp requirements.

Igniter current is low.

 

 

 

 

 

 

• Loose or open wiring to the Hot Surface Igniter - see Figure 2 on

 

 

 

 

 

page 7 for igniter location.

 

 

 

 

 

• Damaged, worn or open circuit Hot Surface Igniter.

Call a service professional:

 

 

Note: Hot surface igniters are wearing parts. Wear is directly

Your Company Name Here

 

 

related to heating cycle count. Heating cycle count can be viewed

(press [DOWN] for more....)

 

 

in the Heater Information menu - see Heater Information on page

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49. Increasing the Differential setting reduces heating cycle count -

 

 

 

 

 

 

 

 

 

 

see Operating Set Point And Differential Adjustment on page 47.

 

 

 

 

 

• The control system has detected the Blocked Exhaust Switch

 

 

 

 

 

contacts are open.

 

Blocked Exhaust

 

• The condensate drain is blocked filling the exhaust elbow with

 

 

 

Fault occurred 2 mins ago

 

 

 

water - clear the condensate drain - see Figure 9 on page 17.

 

 

 

 

The exhaust is blocked or

 

 

 

• Loose or open wiring to the Blocked Exhaust Switch - see

 

 

 

restricted. Ensure

 

 

 

 

 

 

beginning on page 8 for switch location.

condensate hose is draining.

 

 

• Restricted/blocked vent piping - condensate trapped in low point.

Call a service professional:

 

 

• Excessive equivalent pipe length, exceeded the maximum number

 

 

Your Company Name Here

 

 

of 90° elbows or wrong pipe size used in the vent piping system -

 

 

(press [DOWN] for more....)

 

 

 

 

see Venting Requirements on page 24.

 

 

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• Excessive wind outdoors pressurizing the vent system piping.

 

 

 

 

 

 

• Excessive negative air pressure in the installed space.

 

 

 

 

 

62

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsHydrogen Gas Flammable General Safety InformationPrecautions Overheated water can cause water tank explosionFire and Explosion Hazard Installing, using or servicing Water heaterFire or Explosion Hazard Abbreviations Used Preparing For The InstallationIntroduction QualificationsFeatures And Components Basic OperationSUF 120 & 150 Components Water Heater’s 120 VAC on/off switchTop Views 120,000 & 150,000 Water heaters 24 Volt Gas Valve Top ViewsSUF 199 & 250 Components Left Side Right Side TOP Views Installation ConsiderationsRough In Dimensions Gas Line Connection Size Recovery CapacitiesLocating The Water Heater Storage CapacitiesHard Water Extended Vent TerminationsOptional Concentric Terminations Circulation PumpsGas Pressure Requirements Installation RequirementsPower Supply Supply Gas LineClosed Water Systems Mixing ValvesDishwashing Machines Thermal ExpansionValve Discharge Pipe Requirements Temperature-Pressure Relief ValveWater Damage Hazard Contaminated Air Condensate DrainCombustible Material Storage Condensate Drain Water TrapUnconfined Space Breathing Hazard Carbon Monoxide GasAir Requirements Confined SpaceOutdoor Air Through One Opening Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionGeneral Venting Instructions Venting InstallationGeneral Venting Information Large Hose Fernco Clamp SUF 199 & SUF 250 Intake Air ConnectionCorrect Orientation TEE FittingVenting Requirements Direct Vent Installation Venting Installation SequencePower Vent Installation Intake AIR Screen Field SuppliedVertical Termination Installation Standard Factory Supplied TerminationsIntake AIR AND/OR Vent Exhaust Maximum Factory Supplied Standard TerminationField Supplied STRAP/SUPPORT Sidewall Termination Installation Concentric Termination Installation Determine the location for the terminationInch Concentric Termination Installation Inch Concentric Termination KITFour Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Eight Concentric TerminationsEight Concentric Terminations Multiple Concentric Termination ArrangementsTwo Concentric Terminations Sidewall RoofDirect Vent Horizontal Power Vent HorizontalVenting Arrangements Direct Vent Horizontal Concentric Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Vent Vertical Intake Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentInstallation Notes Water Heater InstallationCondensate Drain Installation Installation InstructionsSupply Gas Line Sizing U. S. Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing Metric UnitsGas Line Connection Supply Gas Regulator InstallationGas Line Leak Testing Enable/Disable Circuit Electrical WiringPower Supply Connections Connecting An External Supervisory ControlValve Discharge Pipe Water Piping DiagramsWater Line Connections Thermometers not SuppliedHigh Temperature Applications Temperature RegulationHigh Temperature Limit Control ECO Thermostat ControlOverview Tank Temperature 103F Operating Set Point 120FControl System Operation Control System NavigationStatus Icons Icon DescriptionControl System Menus Operating StatesState Description Menu DescriptionBack Help User Settings & Control System MenusUpdate Cancel Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayECO Back AdvancedView Back Help YESSelect Back Help UpdateService Contact Information NameInitial Start Up Start UpPrior to Start up Lighting The Water Heater GAS Valve / Venturi Assembly TOP ViewGAS Valve TOP Detail View Gas pressure reading while the water heater is firingMultiple Appliance Installations 1050 = 300,000 Btu/hr 87.9 kW High Altitude InstallationsChecking The Firing Rate To Turn Off GasLighting & Operation Labels Lighting The Water HeaterSUF 60 120 and SUF 100 150 Models only Tank Temperature 103F Operating Set Point 120F SUF 100 199 and SUF 100 250 Models onlySequence Of Operation TroubleshootingInstallation Checklist Pre-Purge cycle Sequence Of Operation Flow ChartClosed by control system Fault Msg is displayed Rough Starting, Rough Operation Operational ProblemsInstallation Errors Momentary IgnitionFault And Alert Conditions Back Advanced Fault And Alert MessagesPossible Causes Check/Repair Displayed Fault/Alert Message Blower Prover Failure No Anode VoltageGeneral MaintenanceMaintenance Schedule Draining And FlushingLime Scale Removal Filling The Water HeaterSediment Removal Manual Lime Scale RemovalTemperature-Pressure Relief Valve Test Powered Anode RodsDrain Valve and Access Panels Vent SystemJ10 J13 J11 DiagramsJ3 J5 CCB Central Control Board LayoutSUF 120 & 150 Wiring Diagram User Interface ModulSUF 199 & 250 Wiring Diagram CCB Central Control BoardCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty