State Industries SUF-100-250, SUF-60-120 instruction manual Blower Prover Failure, No Anode Voltage

Page 63

Fault And Alert Messages (cont)

Call the technical support phone number listed on the back cover for further technical assistance or to locate a qualified service agent in your area.

Possible Causes - Check/Repair

Displayed Fault/Alert Message

• The control system has detected the Blower Prover Switch

 

 

 

 

 

Blower Prover Failure

 

contacts are closed when they should be open at the beginning of

 

a heating cycle - see the Sequence Of Operation on page 58.

 

Fault occurred 2 mins ago

 

 

 

 

 

 

 

 

• Pinched/shorted Blower Prover Switch wiring - see beginning on

The blower prover switch is

 

 

 

 

closed out of sequence.

 

 

 

page 8 for switch location.

 

 

 

 

 

 

 

 

• Jumper wire connected to the Blower Prover Switch - remove

 

 

 

 

 

jumper wire. Jumper wires must never be used, read all Warnings

Call a service professional:

 

 

on page 61.

Your Company Name Here

 

 

• Excessive wind outdoors pressurizing the vent system piping.

(press [DOWN] for more....)

 

 

 

 

• Excessive negative air pressure in the installed space.

CHANGE

BACK

ADVANCED

 

 

 

 

 

 

 

 

 

 

 

 

 

• The control system has detected the Blower Prover Switch

 

 

 

 

 

Blower Prover Open

 

contacts are remaining open after the control system has

 

energized the Combustion Blower - see the Sequence Of

 

Fault occurred 2 mins ago

 

 

 

Operation on page 58.

The blower prover switch remains

 

 

 

 

• Loose or open wiring to the Blower Prover Switch - see beginning

open after the blower has been

 

 

 

 

energized.

 

 

 

on page 8 for switch location.

 

 

 

 

 

 

 

 

• Blower Prover Switch air sensing tube disconnected, kinked, filed

Call a service professional:

 

 

with condensate, damaged or leaking - repair or replace tube.

Your Company Name Here

 

 

• Combustion Blower is not running when energized.

(press [DOWN] for more....)

 

 

 

 

• Loose or open wiring or plug connections to Combustion Blower.

CHANGE

BACK

ADVANCED

 

 

 

 

 

 

 

• The control system has detected the Blocked Intake Air Switch

 

 

 

 

 

contacts are open.

 

 

 

 

 

• Loose or open wiring to the Blocked Intake Air Switch - see

Blocked Air Intake

 

beginning on page 8 for switch location.

 

Fault occurred 2 mins ago

 

 

 

• Excessive equivalent pipe length, exceeded the maximum number

The combustion air intake is

 

 

 

 

of 90° elbows or wrong pipe size used in the intake air piping

restricted.

 

 

 

 

 

 

system - see Venting Requirements on page 24.

 

 

 

 

 

• Intake air screen was not removed prior to connecting the intake

Call a service professional:

 

 

air piping to the water heater and is clogged/blocked with debris -

 

 

Your Company Name Here

 

 

see Figure 19 on page 26.

 

 

(press [DOWN] for more....)

 

 

• SUF 199 & 250 models only; condensate has drained into the

 

 

CHANGE

BACK

ADVANCED

 

Blocked Intake Air switch through the sensing tube, see SUF 199 &

 

SUF 250 Intake Air Connection on page 23.

 

 

 

 

 

 

 

 

 

 

• Excessive negative air pressure in the installed space.

 

 

 

 

 

• The control system has detected the ECO (energy cut out) Switch

 

 

 

 

 

contacts are open.

 

 

 

 

 

Energy Cut Out (ECO)

 

• The ECO switch is a normally closed switch that opens on a

 

temperature rise to prevent excessive water temperature in the

 

Fault occurred 2 mins ago

 

 

 

Tank temperature is excessive.

 

 

storage tank. The ECO switch is inside the Upper Temperature

 

 

Probe (two red wires) - see beginning on page 8 for Upper Probe

The water heater has been

 

 

disabled.

 

 

 

location.

 

 

 

 

 

 

 

 

• Loose or open wiring to the ECO switch in the Upper Temperature

Call a service professional:

 

 

Probe - two red wires.

Your Company Name Here

 

 

• Improper water system piping and/or excessively high return

(press [DOWN] for more....)

 

 

 

 

(recirculation) loop water temperature - see the Water Piping

CHANGE

BACK

ADVANCED

 

Diagrams beginning on page 71.

 

 

 

 

 

 

 

 

 

 

 

 

• The control system has not detected any voltage from the powered

 

 

 

 

 

anode rods - see beginning on page 8 for location.

 

 

 

 

 

 

Alert:

 

 

 

• No water in the storage tank.

 

 

 

 

 

No Anode Voltage

 

• Loose or open wiring connections to the powered anode rods - see

 

 

 

Alert occurred 2 mins ago

 

 

 

beginning on page 8 for location.

No voltage detected from

 

 

 

• Powered anode rod wiring shorted to ground.

Powered Anode(s).

 

 

 

• The water heater is not properly grounded - see Power Supply

 

 

 

 

 

Connections on page 41.

Call a service professional:

 

 

• Loose or open ground wires.

Your Company Name Here

 

 

• Top fitting (3/4 inch bushing) of the powered anode rods were

(press [DOWN] for more....)

 

 

CHANGE

BACK

ADVANCED

 

saturated with water during installation - with power to the water

 

heater turned off, carefully remove anode rods and dry out

 

 

 

 

 

 

 

 

 

 

bushing(s).

 

 

 

 

 

63

Image 63
Contents Commercial gas water heaters Table Of Contents Approvals Safe Installation, Use and ServiceOverheated water can cause water tank explosion General Safety InformationPrecautions Hydrogen Gas FlammableInstalling, using or servicing Water heater Fire or Explosion HazardFire and Explosion Hazard Qualifications Preparing For The InstallationIntroduction Abbreviations UsedBasic Operation Features And ComponentsWater Heater’s 120 VAC on/off switch Top Views 120,000 & 150,000SUF 120 & 150 Components Top Views SUF 199 & 250 ComponentsWater heaters 24 Volt Gas Valve Left Side Right Side Installation Considerations Rough In DimensionsTOP Views Storage Capacities Recovery CapacitiesLocating The Water Heater Gas Line Connection SizeCirculation Pumps Extended Vent TerminationsOptional Concentric Terminations Hard WaterSupply Gas Line Installation RequirementsPower Supply Gas Pressure RequirementsThermal Expansion Mixing ValvesDishwashing Machines Closed Water SystemsTemperature-Pressure Relief Valve Water Damage HazardValve Discharge Pipe Requirements Condensate Drain Water Trap Condensate DrainCombustible Material Storage Contaminated AirConfined Space Breathing Hazard Carbon Monoxide GasAir Requirements Unconfined SpaceOutdoor Air Through Two Horizontal Ducts Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningPage Inspection Commonwealth of MassachusettsVenting Installation General Venting InformationGeneral Venting Instructions TEE Fitting SUF 199 & SUF 250 Intake Air ConnectionCorrect Orientation Large Hose Fernco ClampVenting Requirements Venting Installation Sequence Power Vent InstallationDirect Vent Installation Field Supplied Intake AIR ScreenStandard Factory Supplied Terminations Vertical Termination InstallationMaximum Factory Supplied Standard Termination Field Supplied STRAP/SUPPORTIntake AIR AND/OR Vent Exhaust Sidewall Termination Installation Determine the location for the termination Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationEight Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Four Concentric TerminationsSidewall Roof Multiple Concentric Termination ArrangementsTwo Concentric Terminations Eight Concentric TerminationsPower Vent Horizontal Venting ArrangementsDirect Vent Horizontal Direct Vent Vertical Vent Horizontal Intake Direct Vent Horizontal Vent Vertical IntakeDirect Vent Horizontal Concentric Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentInstallation Instructions Water Heater InstallationCondensate Drain Installation Installation NotesSupply Gas Line Sizing Metric Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing U. S. UnitsSupply Gas Regulator Installation Gas Line Leak TestingGas Line Connection Connecting An External Supervisory Control Electrical WiringPower Supply Connections Enable/Disable CircuitThermometers not Supplied Water Piping DiagramsWater Line Connections Valve Discharge PipeThermostat Control Temperature RegulationHigh Temperature Limit Control ECO High Temperature ApplicationsControl System Navigation Tank Temperature 103F Operating Set Point 120FControl System Operation OverviewIcon Description Status IconsMenu Description Operating StatesState Description Control System MenusDescription/Action Display User Settings & Control System MenusUpdate Cancel Back HelpChange Back Help Heater Information Description/Action Display Display Settings Description/ActionYES Back AdvancedView Back Help ECOName UpdateService Contact Information Select Back HelpStart Up Prior to Start upInitial Start Up Gas pressure reading while the water heater is firing GAS Valve / Venturi Assembly TOP ViewGAS Valve TOP Detail View Lighting The Water HeaterMultiple Appliance Installations To Turn Off Gas High Altitude InstallationsChecking The Firing Rate 1050 = 300,000 Btu/hr 87.9 kWLighting The Water Heater SUF 60 120 and SUF 100 150 Models onlyLighting & Operation Labels SUF 100 199 and SUF 100 250 Models only Tank Temperature 103F Operating Set Point 120FTroubleshooting Installation ChecklistSequence Of Operation Sequence Of Operation Flow Chart Closed by control system Fault Msg is displayedPre-Purge cycle Momentary Ignition Operational ProblemsInstallation Errors Rough Starting, Rough OperationFault And Alert Conditions Fault And Alert Messages Possible Causes Check/Repair Displayed Fault/Alert MessageBack Advanced No Anode Voltage Blower Prover FailureDraining And Flushing MaintenanceMaintenance Schedule GeneralManual Lime Scale Removal Filling The Water HeaterSediment Removal Lime Scale RemovalVent System Powered Anode RodsDrain Valve and Access Panels Temperature-Pressure Relief Valve TestCCB Central Control Board Layout DiagramsJ3 J5 J10 J13 J11User Interface Modul SUF 120 & 150 Wiring DiagramCCB Central Control Board SUF 199 & 250 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty