State Industries SUF-100-250 GAS Valve / Venturi Assembly TOP View, GAS Valve TOP Detail View

Page 53

Lighting The Water Heater

1.SUF 120 & 150 models: turn the on/off switch on the gas valve to the "on" position, see Figure 57 and Figure 58.

2.Turn the water heater’s on/off switch to the “on” position.

3.Wait for the control system to complete its boot up sequence. The Desktop screen showing the current Operating Set Point and Tank Temperature will be displayed on the control system’s LCD when the boot up sequence is complete.

4.Using the control system menus and UIM (user interface module), change the Operating Set Point to a setting higher than the current tank temperature displayed on the control system LCD plus the Differential setting to activate a call for heating. See Control System Operation on page 44.

 

MANIFOLD GAS

 

 

PRESSURE REGULATOR

 

 

COVER SCREW

 

SUPPLY GAS

 

MANIFOLD GAS

PRESSURE TAP

 

PRESSURE TAP

1/8’ NPT PLUG

 

1/8’ NPT PLUG

INLET

OFF ON

OUTLET

ON/OFF

 

 

SWITCH

 

 

 

GAS VALVE TOP VIEW

 

120,000 & 150,000 Btu/hr MODELS

Figure 57

5.Record the manifold gas pressure when the 24 Volt Gas Valve is energized and the Main Burner is ignited, the animated gas valve icon will be displayed on the Desktop screen of the control system’s LCD when the control system energizes the 24 Volt Gas Valve, a animated flame icon will appear when Main Burner ignition is successful, see the Status Icons descriptions in Table 11 on page 45.

 

ON/OFF

 

SWITCH

 

LOW GAS

 

PRESSURE

 

SWITCH

GAS VALVE

1/8” NPT

OUTLET

TEE FITTING

 

 

SUPPLY GAS

MANIFOLD GAS

PRESSURE TAP

PRESSURE TAP

1/8’ NPT PLUG

1/8’ NPT PLUG

BOTTOM OF TEE

 

GAS VALVE SIDE VIEW

120,000 & 150,000 Btu/hr MODELS

Figure 58

6.Compare the actual manifold gas pressure reading recorded above to the required minimum/maximum values given in Table 4 on page 14. Adjust manifold gas pressure as necessary, see Manifold Gas PressureAdjustment on page 54.

7.Record the supply gas pressure when the 24 Volt Gas Valve is energized and the Main Burner is ignited. This is a “dynamic”

gas pressure reading; while the water heater is firing.

8.Compare the actual supply gas pressure reading recorded above to the required minimum/maximum values given in Table 4 on page 14. Adjust supply gas pressure as necessary, see Supply Gas Pressure Adjustment on page 54.

9.When complete turn off gas to the water heater, see instructions on page 55. Disconnect manometers and replace all pipe plugs removed for testing. Ensure all test port needle valves opened during testing are completely closed.

MANIFOLD GAS

SUPPLY GAS

PRESSURE

PRESSURE

TEST PORT

TEST PORT

GAS

VALVE

COMBUSTION BLOWER CONNECTION

COMBUSTION AIR INLET

VENTURI

GAS VALVE / VENTURI ASSEMBLY TOP VIEW

199,000 & 250,000 Btu/hr MODELS

 

Figure 59

MANIFOLD GAS

SUPPLY GAS

PRESSURE

PRESSURE

TEST PORT

TEST PORT

 

GAS VALVE TOP DETAIL VIEW

199,000 & 250,000 Btu/hr MODELS

Figure 60

GAS

SUPPLY GAS

VALVE

CONNECTION

 

LOW GAS

 

PRESSURE

 

SWITCH

 

COMBUSTION

 

AIR INLET

 

VENTURI

GAS VALVE / VENTURI ASSEMBLY SIDE VIEW

199,000 & 250,000 Btu/hr MODELS

Figure 61

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Contents Commercial gas water heaters Table Of Contents Approvals Safe Installation, Use and ServicePrecautions General Safety InformationHydrogen Gas Flammable Overheated water can cause water tank explosionFire and Explosion Hazard Installing, using or servicing Water heaterFire or Explosion Hazard Introduction Preparing For The InstallationAbbreviations Used QualificationsBasic Operation Features And ComponentsSUF 120 & 150 Components Water Heater’s 120 VAC on/off switchTop Views 120,000 & 150,000 Water heaters 24 Volt Gas Valve Top ViewsSUF 199 & 250 Components Left Side Right Side TOP Views Installation ConsiderationsRough In Dimensions Locating The Water Heater Recovery CapacitiesGas Line Connection Size Storage CapacitiesOptional Concentric Terminations Extended Vent TerminationsHard Water Circulation PumpsPower Supply Installation RequirementsGas Pressure Requirements Supply Gas LineDishwashing Machines Mixing ValvesClosed Water Systems Thermal ExpansionValve Discharge Pipe Requirements Temperature-Pressure Relief ValveWater Damage Hazard Combustible Material Storage Condensate DrainContaminated Air Condensate Drain Water TrapAir Requirements Breathing Hazard Carbon Monoxide GasUnconfined Space Confined SpaceOutdoor Air Through Two Openings Fresh Air Openings For Confined SpacesOutdoor Air Through One Opening Outdoor Air Through Two Horizontal DuctsPage Inspection Commonwealth of MassachusettsGeneral Venting Instructions Venting InstallationGeneral Venting Information Correct Orientation SUF 199 & SUF 250 Intake Air ConnectionLarge Hose Fernco Clamp TEE FittingVenting Requirements Direct Vent Installation Venting Installation SequencePower Vent Installation Field Supplied Intake AIR ScreenStandard Factory Supplied Terminations Vertical Termination InstallationIntake AIR AND/OR Vent Exhaust Maximum Factory Supplied Standard TerminationField Supplied STRAP/SUPPORT Sidewall Termination Installation Determine the location for the termination Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationThree Concentric Terminations TWO Concentric TerminationsFour Concentric Terminations Eight Concentric TerminationsTwo Concentric Terminations Multiple Concentric Termination ArrangementsEight Concentric Terminations Sidewall RoofDirect Vent Horizontal Power Vent HorizontalVenting Arrangements Direct Vent Horizontal Concentric Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Vent Vertical Intake Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentCondensate Drain Installation Water Heater InstallationInstallation Notes Installation InstructionsGas Line Sizing Supply Gas Line InstallationSupply Gas Line Sizing U. S. Units Supply Gas Line Sizing Metric UnitsGas Line Connection Supply Gas Regulator InstallationGas Line Leak Testing Power Supply Connections Electrical WiringEnable/Disable Circuit Connecting An External Supervisory ControlWater Line Connections Water Piping DiagramsValve Discharge Pipe Thermometers not SuppliedHigh Temperature Limit Control ECO Temperature RegulationHigh Temperature Applications Thermostat ControlControl System Operation Tank Temperature 103F Operating Set Point 120FOverview Control System NavigationIcon Description Status IconsState Description Operating StatesControl System Menus Menu DescriptionUpdate Cancel User Settings & Control System MenusBack Help Description/Action DisplayChange Back Help Heater Information Description/Action Display Display Settings Description/ActionView Back Help Back AdvancedECO YESService Contact Information UpdateSelect Back Help NameInitial Start Up Start UpPrior to Start up GAS Valve TOP Detail View GAS Valve / Venturi Assembly TOP ViewLighting The Water Heater Gas pressure reading while the water heater is firingMultiple Appliance Installations Checking The Firing Rate High Altitude Installations1050 = 300,000 Btu/hr 87.9 kW To Turn Off GasLighting & Operation Labels Lighting The Water HeaterSUF 60 120 and SUF 100 150 Models only SUF 100 199 and SUF 100 250 Models only Tank Temperature 103F Operating Set Point 120FSequence Of Operation TroubleshootingInstallation Checklist Pre-Purge cycle Sequence Of Operation Flow ChartClosed by control system Fault Msg is displayed Installation Errors Operational ProblemsRough Starting, Rough Operation Momentary IgnitionFault And Alert Conditions Back Advanced Fault And Alert MessagesPossible Causes Check/Repair Displayed Fault/Alert Message No Anode Voltage Blower Prover FailureMaintenance Schedule MaintenanceGeneral Draining And FlushingSediment Removal Filling The Water HeaterLime Scale Removal Manual Lime Scale RemovalDrain Valve and Access Panels Powered Anode RodsTemperature-Pressure Relief Valve Test Vent SystemJ3 J5 DiagramsJ10 J13 J11 CCB Central Control Board LayoutUser Interface Modul SUF 120 & 150 Wiring DiagramCCB Central Control Board SUF 199 & 250 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty