State Industries SUF-60-120, SUF-100-250 Top Views 120,000 & 150,000, SUF 120 & 150 Components

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Top Views

120,000 & 150,000

 

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7

8

9

Btu/hr MODELS

 

 

 

 

 

 

 

 

10

TOP VIEW

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2

 

 

11

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

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14

 

 

 

 

 

 

 

FRONT

 

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1

 

 

17

16

 

 

 

 

 

Figure 3

SUF 120 & 150 Components

1.Water Heater’s 120 VAC on/off switch.

2.Powered anode rods. The water heater’s covered in this manual are equipped with powered (non sacrificial) anode rod(s). The SUF 120 has one powered anode, all other models will have two. Protective current is fed by the control system to the titanium electrodes at the end of each anode rod. This current flows through the water to the conductive surfaces inside the storage tank which diminishes the corrosive effect (rusting) of water when it comes in contact with steel.

3.Central Control Board (CCB) enclosure. This enclosure houses the control system’s main circuit board. The CCB regulates water temperature and controls all water heater functions, see Control System Operation on page 44.

4.Intake air connection - 3 inch PVC.

5.120 VAC junction box. Incoming power supply and ground connections are made here. See Power Supply on page 14.

6.Water heater's 24 Volt Gas Valve.

7.Supply gas line connection. See the requirements for the

Supply Gas Line on page 14.

8.Low Gas Pressure switch. Normally open contacts that close on a rise in pressure. This switch is used to insure supply gas pressure is above minimum requirements. The control system monitors this switch and will disable heating operation if its contacts are open during a heating cycle. See Table 4 and the Gas Pressure Requirements on page 14.

9.Blocked Intake Air switch. Normally closed contacts that open on fall in pressure. This switch is used to insure intake (combustion) air to the water heater is not restricted. The control system monitors this switch and will disable heating operation if its contacts are open during a heating cycle.

10.Vent connection (exhaust elbow) - 3 inch PVC.

11.Combustion Blower.

12.Blocked Exhaust (vent) switch. Normally closed contacts that open on a rise in pressure. This switch is used to insure the Exhaust (vent) piping connected to the water heater is not restricted. The control system monitors this switch and will disable heating operation if its contacts are open during a heating cycle.

13.Blower Prover switch. Normally open contacts that close on a rise in pressure. This switch is used to insure the Combustion Blower is operating properly. The control system monitors this switch and will disable heating operation if its contacts are closed before the Combustion Blower is energized or open any time during a heating cycle. See Sequence Of

Operation on page 58.

14.Temperature-Pressure Relief Valve. See Temperature- Pressure Relief Valve on page 16.

15.Upper Temperature Probe, 1 of 2 temperature probes. The water heater’s control system monitors this probe to detect water temperature in the upper portion of the storage tank.

The Upper Temperature Probe also houses the ECO (energy cut out) switch. This is a non adjustable high temperature limit switch. The ECO switch contacts are normally closed and will open on a temperature rise. See High Temperature Limit Control (ECO) on page 43.

16.Water outlet connection 1 1/2” NPT.

17.UIM (user interface module). The UIM includes the display circuit board, the control system’s LCD display and operational buttons. Used to adjust various user settings and view operational information. See Control System Operation on page 44.

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsGeneral Safety Information PrecautionsHydrogen Gas Flammable Overheated water can cause water tank explosionFire and Explosion Hazard Installing, using or servicing Water heaterFire or Explosion Hazard Preparing For The Installation IntroductionAbbreviations Used QualificationsFeatures And Components Basic OperationSUF 120 & 150 Components Water Heater’s 120 VAC on/off switchTop Views 120,000 & 150,000 Water heaters 24 Volt Gas Valve Top ViewsSUF 199 & 250 Components Left Side Right Side TOP Views Installation ConsiderationsRough In Dimensions Recovery Capacities Locating The Water HeaterGas Line Connection Size Storage CapacitiesExtended Vent Terminations Optional Concentric TerminationsHard Water Circulation PumpsInstallation Requirements Power SupplyGas Pressure Requirements Supply Gas LineMixing Valves Dishwashing MachinesClosed Water Systems Thermal ExpansionValve Discharge Pipe Requirements Temperature-Pressure Relief ValveWater Damage Hazard Condensate Drain Combustible Material StorageContaminated Air Condensate Drain Water TrapBreathing Hazard Carbon Monoxide Gas Air RequirementsUnconfined Space Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsOutdoor Air Through One Opening Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionGeneral Venting Instructions Venting InstallationGeneral Venting Information SUF 199 & SUF 250 Intake Air Connection Correct OrientationLarge Hose Fernco Clamp TEE FittingVenting Requirements Direct Vent Installation Venting Installation SequencePower Vent Installation Intake AIR Screen Field SuppliedVertical Termination Installation Standard Factory Supplied TerminationsIntake AIR AND/OR Vent Exhaust Maximum Factory Supplied Standard TerminationField Supplied STRAP/SUPPORT Sidewall Termination Installation Concentric Termination Installation Determine the location for the terminationInch Concentric Termination Installation Inch Concentric Termination KITTWO Concentric Terminations Three Concentric TerminationsFour Concentric Terminations Eight Concentric TerminationsMultiple Concentric Termination Arrangements Two Concentric TerminationsEight Concentric Terminations Sidewall RoofDirect Vent Horizontal Power Vent HorizontalVenting Arrangements Direct Vent Horizontal Concentric Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Vent Vertical Intake Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentWater Heater Installation Condensate Drain InstallationInstallation Notes Installation InstructionsSupply Gas Line Installation Gas Line SizingSupply Gas Line Sizing U. S. Units Supply Gas Line Sizing Metric UnitsGas Line Connection Supply Gas Regulator InstallationGas Line Leak Testing Electrical Wiring Power Supply ConnectionsEnable/Disable Circuit Connecting An External Supervisory ControlWater Piping Diagrams Water Line ConnectionsValve Discharge Pipe Thermometers not SuppliedTemperature Regulation High Temperature Limit Control ECOHigh Temperature Applications Thermostat ControlTank Temperature 103F Operating Set Point 120F Control System OperationOverview Control System NavigationStatus Icons Icon DescriptionOperating States State DescriptionControl System Menus Menu DescriptionUser Settings & Control System Menus Update CancelBack Help Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayBack Advanced View Back HelpECO YESUpdate Service Contact InformationSelect Back Help NameInitial Start Up Start UpPrior to Start up GAS Valve / Venturi Assembly TOP View GAS Valve TOP Detail ViewLighting The Water Heater Gas pressure reading while the water heater is firingMultiple Appliance Installations High Altitude Installations Checking The Firing Rate1050 = 300,000 Btu/hr 87.9 kW To Turn Off GasLighting & Operation Labels Lighting The Water HeaterSUF 60 120 and SUF 100 150 Models only Tank Temperature 103F Operating Set Point 120F SUF 100 199 and SUF 100 250 Models onlySequence Of Operation TroubleshootingInstallation Checklist Pre-Purge cycle Sequence Of Operation Flow ChartClosed by control system Fault Msg is displayed Operational Problems Installation ErrorsRough Starting, Rough Operation Momentary IgnitionFault And Alert Conditions Back Advanced Fault And Alert MessagesPossible Causes Check/Repair Displayed Fault/Alert Message Blower Prover Failure No Anode VoltageMaintenance Maintenance ScheduleGeneral Draining And FlushingFilling The Water Heater Sediment RemovalLime Scale Removal Manual Lime Scale RemovalPowered Anode Rods Drain Valve and Access PanelsTemperature-Pressure Relief Valve Test Vent SystemDiagrams J3 J5J10 J13 J11 CCB Central Control Board LayoutSUF 120 & 150 Wiring Diagram User Interface ModulSUF 199 & 250 Wiring Diagram CCB Central Control BoardCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty