State Industries SUF-60-120 Operating States, State Description, Control System Menus

Page 46

Operating States

The current operational state of the water heater is displayed on the Desktop screen as the "Status." The common operational states are described in the table below. See Figure 56 on page 44 and the Sequence Of Operation on page 58.

Table 12

State

Description

Standby

The water heater is not in an active heating cycle. IE: the Tank Temperature is at or above the Operating Set Point.

Input Verification

The control system is conducting a diagnostic check at the beginning of a heating cycle.

Short Cycle Delay

The control system is waiting for a pre-defined time period to expire before initiating a heating cycle. This prevents "short-

 

cycling" which can greatly accelerate wear on components such as the Hot Surface Igniter and Combustion Blower.

 

Note: If the control system is in this operational state increase the Differential setting in the Temperatures menu to lengthen

 

heating cycles.

Pre-Purge

The Combustion Blower is energized to flush residual flue gases from the combustion chamber prior to ignition.

Igniter Warm Up

The Hot Surface Igniter is energized and is currently warming up to ensure proper ignition.

 

See the Sequence Of Operation on page 58 for minimum current (AC amps) information.

Ignition Activation

The 24 Volt Gas Valve is energized and opens to allow fuel gas to flow to the Main Burner.

Ignition Verification

The control system is monitoring the flame sensor for the required minimum flame sensing current.

 

See the Sequence Of Operation on page 58 for minimum flame sensing current (DC micro amps) information.

Inter-Purge

The Combustion Blower is energized to flush residual fuel gas from the combustion chamber after a failed ignition attempt.

Heating

Ignition was successful, flame sensing current has been established. The water in the storage tank is being heated.

Post-Purge

The Combustion Blower is energized to flush residual flue gases from the combustion chamber at the end of a heating cycle.

Fault

The control system has detected a Fault condition. Heating operation is disabled until the Fault condition is corrected. Power

 

to the water heater must be cycled off and on to reset the control system.

 

Note: Cycling power will not reset the control system if the condition that caused the Fault has not been corrected.

Control System Menus

From the Desktop screen pressing the Operational directly below "Menu" on the LCD will display the "Main Menu" this is where all control system menus are located. The table below describes the control system menus.

Table 13

Menu

Description

Temperatures

Most commonly accessed menu. Contains the Operating Set Point and Differential user settings.

Heater Status

This menus displays the current state of all pressure switches and the ECO (open/closed). The on/off status of the

 

Combustion Blower, gas valve, igniter, flame sensor and other monitored water heater components are displayed in

 

this menu.

Display Settings

Temperature units (°F or °C), the LCD appearance (brightness/contrast) and backlight delay user adjustable settings

 

are located in this menu.

Heater Information

Elapsed time of operation, total heating cycle time, heating cycle count, heating on time along with UIM and CCB

 

software revisions can be viewed in this menu.

Current Fault

Displays any current Alert or Fault messages.

Fault History

This control system menu retains a list of the last nine (9) Fault and Alert messages with a time stamp. The newest

 

event will replace the oldest.

Fault Occurrence

This control system menu retains a running total of how many times each Fault condition has occurred since the water

 

heater was first installed.

Restore Factory Defaults

This control system feature allows the user to restore control system user settings to their factory default settings.

 

Display Settings preferences ARE NOT changed when factory defaults are restored.

Help Screens

Text based operational and user information explaining how to change user settings, navigate the control system menus

 

and icon descriptions.

46

Image 46
Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsHydrogen Gas Flammable General Safety InformationPrecautions Overheated water can cause water tank explosionFire or Explosion Hazard Installing, using or servicing Water heaterFire and Explosion Hazard Abbreviations Used Preparing For The InstallationIntroduction QualificationsFeatures And Components Basic OperationTop Views 120,000 & 150,000 Water Heater’s 120 VAC on/off switchSUF 120 & 150 Components SUF 199 & 250 Components Top ViewsWater heaters 24 Volt Gas Valve Left Side Right Side Rough In Dimensions Installation ConsiderationsTOP Views Gas Line Connection Size Recovery CapacitiesLocating The Water Heater Storage CapacitiesHard Water Extended Vent TerminationsOptional Concentric Terminations Circulation PumpsGas Pressure Requirements Installation RequirementsPower Supply Supply Gas LineClosed Water Systems Mixing ValvesDishwashing Machines Thermal ExpansionWater Damage Hazard Temperature-Pressure Relief ValveValve Discharge Pipe Requirements Contaminated Air Condensate DrainCombustible Material Storage Condensate Drain Water TrapUnconfined Space Breathing Hazard Carbon Monoxide GasAir Requirements Confined SpaceOutdoor Air Through One Opening Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionGeneral Venting Information Venting InstallationGeneral Venting Instructions Large Hose Fernco Clamp SUF 199 & SUF 250 Intake Air ConnectionCorrect Orientation TEE FittingVenting Requirements Power Vent Installation Venting Installation SequenceDirect Vent Installation Intake AIR Screen Field SuppliedVertical Termination Installation Standard Factory Supplied TerminationsField Supplied STRAP/SUPPORT Maximum Factory Supplied Standard TerminationIntake AIR AND/OR Vent Exhaust Sidewall Termination Installation Concentric Termination Installation Determine the location for the terminationInch Concentric Termination Installation Inch Concentric Termination KITFour Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Eight Concentric TerminationsEight Concentric Terminations Multiple Concentric Termination ArrangementsTwo Concentric Terminations Sidewall RoofVenting Arrangements Power Vent HorizontalDirect Vent Horizontal Direct Vent Horizontal Vent Vertical Intake Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Concentric Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentInstallation Notes Water Heater InstallationCondensate Drain Installation Installation InstructionsSupply Gas Line Sizing U. S. Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing Metric UnitsGas Line Leak Testing Supply Gas Regulator InstallationGas Line Connection Enable/Disable Circuit Electrical WiringPower Supply Connections Connecting An External Supervisory ControlValve Discharge Pipe Water Piping DiagramsWater Line Connections Thermometers not SuppliedHigh Temperature Applications Temperature RegulationHigh Temperature Limit Control ECO Thermostat ControlOverview Tank Temperature 103F Operating Set Point 120FControl System Operation Control System NavigationStatus Icons Icon DescriptionControl System Menus Operating StatesState Description Menu DescriptionBack Help User Settings & Control System MenusUpdate Cancel Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayECO Back AdvancedView Back Help YESSelect Back Help UpdateService Contact Information NamePrior to Start up Start UpInitial Start Up Lighting The Water Heater GAS Valve / Venturi Assembly TOP ViewGAS Valve TOP Detail View Gas pressure reading while the water heater is firingMultiple Appliance Installations 1050 = 300,000 Btu/hr 87.9 kW High Altitude InstallationsChecking The Firing Rate To Turn Off GasSUF 60 120 and SUF 100 150 Models only Lighting The Water HeaterLighting & Operation Labels Tank Temperature 103F Operating Set Point 120F SUF 100 199 and SUF 100 250 Models onlyInstallation Checklist TroubleshootingSequence Of Operation Closed by control system Fault Msg is displayed Sequence Of Operation Flow ChartPre-Purge cycle Rough Starting, Rough Operation Operational ProblemsInstallation Errors Momentary IgnitionFault And Alert Conditions Possible Causes Check/Repair Displayed Fault/Alert Message Fault And Alert MessagesBack Advanced Blower Prover Failure No Anode VoltageGeneral MaintenanceMaintenance Schedule Draining And FlushingLime Scale Removal Filling The Water HeaterSediment Removal Manual Lime Scale RemovalTemperature-Pressure Relief Valve Test Powered Anode RodsDrain Valve and Access Panels Vent SystemJ10 J13 J11 DiagramsJ3 J5 CCB Central Control Board LayoutSUF 120 & 150 Wiring Diagram User Interface ModulSUF 199 & 250 Wiring Diagram CCB Central Control BoardCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty