State Industries SUF-60-120, SUF-100-250 instruction manual Multiple Appliance Installations

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Supply Gas Pressure Adjustment

Manifold Gas Pressure Adjustment

Fire and Explosion Hazard

Do not use water heater with any gas other than the gas shown on the rating label.

Excessive gas pressure to gas valve can cause serious injury or death.

Turn off gas lines during installation.

Contact a qualified installer or service agency for installation and service.

Supply gas pressure shall be measured while the water heater is not firing (static pressure) and while the water heater is firing at full capacity (dynamic pressure).

If the supply gas pressure to the water heater is not between the required minimum and maximum values given in Table 4 on page 14 adjust the supply gas regulator as necessary. Adjust the supply gas regulator(s) per the regulator manufacturer’s instructions to achieve the required “static” and “dynamic” supply gas pressure.

Multiple Appliance Installations:

In multiple water heater installations or in installations where the installed water heater(s) share a common gas supply main with other gas fired appliances; the supply gas pressures shall be measured at each water heater with all gas fired appliances connected to a common main firing at full capacity.

On multiple water heater installations the supply gas line regulators shall be adjusted to provide gas pressure to each water heater within the minimum and maximum supply pressure requirements listed in Table 4 on page 14 with all gas fired appliances connected to a common gas main firing at full capacity.

Note: A pressure drop of more than 1.5” W. C. (0.37 kPa) when the Main Burner ignites is an indication of an inadequate supply of gas and can lead to ignition failure, rough starts and/or rough operation. If a drop of more than 1.5” W. C. (0.37 kPa) in supply gas pressure occurs when the Main Burner ignites, ensure the supply gas lines and regulator(s) are properly sized and installed. See the requirements for Supply Gas Regulator and Supply Gas Line on page 14. See Supply Gas Line Installation on page 39 and Supply Gas Regulator Installation on page 40. Ensure all requirements and installation instructions are maintained.

Fire and Explosion Hazard

Under no circumstances should the input exceed the rate shown on the water heater’s rating label.

Overfiring could result in fire or explosion.

Gas and carbon monoxide detectors are available.

Breathing Hazard - Carbon Monoxide Gas

Under no circumstances should the input exceed the rate shown on the water heater’s rating label.

Overfiring could result in damage to the water heater and sooting.

Gas and carbon monoxide detectors are available.

Breathing carbon monoxide can cause brain damage or death. Always read and understand instruction manual.

Ensure the "dynamic" supply gas pressure is above the minimum requirements in Table 4 on page 14 before any adjustments are made to the manifold gas pressure. Attempts to adjust manifold gas pressure during periods of low supply gas pressure could result in overfiring when the supply gas pressure returns to normal. See Supply Gas Pressure Adjustment on this page.

Note: Manifold gas pressure is non-adjustable on SUF 100 199 and SUF 100 250 models. The manifold gas pressure on these models is factory set and cannot be field adjusted. If the manifold gas pressure readings taken on these models is off by more than

±0.3" W. C. from the listed values in Table 4 on page 14 call the technical support phone number listed on the back cover of this manual for further assistance.

Follow the steps below to adjust the manifold gas pressure on SUF 100 120 and SUF 100 150 models:

1.Follow the instructions for Initial Start Up on page 52 to connect manometers to the supply and manifold gas pressure taps and to start the water heater.

2.Remove the manifold gas pressure regulator cover screw, see Figure 57 on page 53.

3.Using a small flat tip screw driver turn the adjustment screw clockwise to increase manifold gas pressure and counter clockwise to decrease manifold gas pressure.

Note: Turn the manifold gas pressure adjustment screw in small increments (no more than 1/4 turn) and allow the manifold gas pressure to stabilize for several minutes before making further adjustments.

4.Replace the gas pressure regulator cover screw.

5.Cycle the burner on and off several times to check operation.

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsHydrogen Gas Flammable General Safety InformationPrecautions Overheated water can cause water tank explosionInstalling, using or servicing Water heater Fire or Explosion HazardFire and Explosion Hazard Abbreviations Used Preparing For The InstallationIntroduction QualificationsFeatures And Components Basic OperationWater Heater’s 120 VAC on/off switch Top Views 120,000 & 150,000SUF 120 & 150 Components Top Views SUF 199 & 250 ComponentsWater heaters 24 Volt Gas Valve Left Side Right Side Installation Considerations Rough In DimensionsTOP Views Gas Line Connection Size Recovery CapacitiesLocating The Water Heater Storage CapacitiesHard Water Extended Vent TerminationsOptional Concentric Terminations Circulation PumpsGas Pressure Requirements Installation RequirementsPower Supply Supply Gas LineClosed Water Systems Mixing ValvesDishwashing Machines Thermal ExpansionTemperature-Pressure Relief Valve Water Damage HazardValve Discharge Pipe Requirements Contaminated Air Condensate DrainCombustible Material Storage Condensate Drain Water TrapUnconfined Space Breathing Hazard Carbon Monoxide GasAir Requirements Confined SpaceOutdoor Air Through One Opening Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionVenting Installation General Venting InformationGeneral Venting Instructions Large Hose Fernco Clamp SUF 199 & SUF 250 Intake Air ConnectionCorrect Orientation TEE FittingVenting Requirements Venting Installation Sequence Power Vent InstallationDirect Vent Installation Intake AIR Screen Field SuppliedVertical Termination Installation Standard Factory Supplied TerminationsMaximum Factory Supplied Standard Termination Field Supplied STRAP/SUPPORTIntake AIR AND/OR Vent Exhaust Sidewall Termination Installation Concentric Termination Installation Determine the location for the terminationInch Concentric Termination Installation Inch Concentric Termination KITFour Concentric Terminations TWO Concentric TerminationsThree Concentric Terminations Eight Concentric TerminationsEight Concentric Terminations Multiple Concentric Termination ArrangementsTwo Concentric Terminations Sidewall RoofPower Vent Horizontal Venting ArrangementsDirect Vent Horizontal Direct Vent Vertical Vent Horizontal Intake Direct Vent Horizontal Vent Vertical IntakeDirect Vent Horizontal Concentric Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentInstallation Notes Water Heater InstallationCondensate Drain Installation Installation InstructionsSupply Gas Line Sizing U. S. Units Supply Gas Line InstallationGas Line Sizing Supply Gas Line Sizing Metric UnitsSupply Gas Regulator Installation Gas Line Leak TestingGas Line Connection Enable/Disable Circuit Electrical WiringPower Supply Connections Connecting An External Supervisory ControlValve Discharge Pipe Water Piping DiagramsWater Line Connections Thermometers not SuppliedHigh Temperature Applications Temperature RegulationHigh Temperature Limit Control ECO Thermostat ControlOverview Tank Temperature 103F Operating Set Point 120FControl System Operation Control System NavigationStatus Icons Icon DescriptionControl System Menus Operating StatesState Description Menu DescriptionBack Help User Settings & Control System MenusUpdate Cancel Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayECO Back AdvancedView Back Help YESSelect Back Help UpdateService Contact Information NameStart Up Prior to Start upInitial Start Up Lighting The Water Heater GAS Valve / Venturi Assembly TOP ViewGAS Valve TOP Detail View Gas pressure reading while the water heater is firingMultiple Appliance Installations 1050 = 300,000 Btu/hr 87.9 kW High Altitude InstallationsChecking The Firing Rate To Turn Off GasLighting The Water Heater SUF 60 120 and SUF 100 150 Models onlyLighting & Operation Labels Tank Temperature 103F Operating Set Point 120F SUF 100 199 and SUF 100 250 Models onlyTroubleshooting Installation ChecklistSequence Of Operation Sequence Of Operation Flow Chart Closed by control system Fault Msg is displayedPre-Purge cycle Rough Starting, Rough Operation Operational ProblemsInstallation Errors Momentary IgnitionFault And Alert Conditions Fault And Alert Messages Possible Causes Check/Repair Displayed Fault/Alert MessageBack Advanced Blower Prover Failure No Anode VoltageGeneral MaintenanceMaintenance Schedule Draining And FlushingLime Scale Removal Filling The Water HeaterSediment Removal Manual Lime Scale RemovalTemperature-Pressure Relief Valve Test Powered Anode RodsDrain Valve and Access Panels Vent SystemJ10 J13 J11 DiagramsJ3 J5 CCB Central Control Board LayoutSUF 120 & 150 Wiring Diagram User Interface ModulSUF 199 & 250 Wiring Diagram CCB Central Control BoardCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty