State Industries SUF-100-250, SUF-60-120 Venting Installation Sequence, Power Vent Installation

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Venting Installation Sequence

1.Read the General Venting Instructions on page 22 and Venting Requirements on page 24 before proceeding. These instructions and requirements must be followed on all installations.

2. Determine whether the water heater will be installed in a Power Vent or Direct Vent configuration and which vent system arrangement will be used for the installation. See the various venting arrangements on pages 34 and 35.

3.Proceed to the applicable instructions:

Power Vent Installation on page 25.

Direct Vent Installation on page 25.

Power Vent Installation

1.Read the General Venting Instructions on page 22 and Venting Requirements on page 24 before proceeding. These instructions and requirements must be followed in addition to the instructions below that are specific for Power Vent configurations.

2.Determine which Power Vent arrangement will be used for the installation; vertical or horizontal termination. See Figure 40 and Figure 41 on page 34.

3.Determine the vent pipe size for the installation, see Venting

Requirements on page 24.

4.Plan the layout of the vent piping backwards from the termination point outdoors to the water heater. Layout the vent piping to use a minimum of pipe and elbows.

5.Install the termination first.

If the vent piping will terminate vertically, through a roof, see Vertical Termination Installation on page 27.

If the vent piping will terminate horizontally, through a sidewall, see Sidewall Termination Installation on page 29.

6.When installation of the termination is complete install necessary piping and fittings to route the vent piping back to the water heater.

7.The vent pipe must be supported properly to avoid bending or failure. The water heater manufacturer recommends that the vent pipe be supported every 5 feet (152 cm) of vertical run and every 3 feet (91 cm) of horizontal run.

8.Do not install the vent piping in a manner that will allow water to be trapped in the piping.

4” PIPE FIELD SUPPLIED

4” x 3” REDUCER FIELD SUPPLIED

3” PIPE FIELD SUPPLIED

EXHAUST ELBOW

VENT CONNECTION

FACTORY INSTALLED

VENT (EXHAUST) CONNECTION

Figure 18

9.All vent (exhaust) pipes must be pitched a minimum of a 1/4 inch per foot back to the water heater (to allow drainage of condensate).

10.If installing 3 inch vent pipe connect the vent pipe to the exhaust elbow on the water heater.

11.If installing 4 inch pipe transition to 3 inch pipe at the exhaust elbow on the water heater as shown in Figure 18. The field installed 3” pipe between the exhaust elbow and the 4” x 3” reducer coupling should be 18 inches (45 cm) or less in length.

Direct Vent Installation

1.Read the General Venting Instructions on page 22 and Venting Requirements on page 24 before proceeding. These instructions and requirements must be followed in addition to the instructions below that are specific for Direct Vent configurations.

2.Determine which Direct Vent arrangement will be used for the installation. There are six (6) Direct Vent arrangement options. See Figure 42 & Figure 43 on page 34 and Figure 44 through Figure 47 on page 35.

3.Determine vent and intake air pipe size to be used for the installation; see Venting Requirements on page 24.

4.Plan the layout of the vent and intake air piping backwards from the termination point outdoors to the water heater. Layout the vent and intake air piping to use a minimum of pipe and elbows.

5.Install the terminations first.

If standard terminations are being used and the intake air or vent piping will terminate vertically, through a roof, see Vertical Termination Installation on page 27.

If standard terminations are being used and the intake air or vent piping will terminate horizontally, through a sidewall, see Sidewall Termination Installation on page 29.

If a concentric termination(s) will be used see Concentric

Termination Installation on page 30.

6.When installation of the termination(s) is complete Install necessary piping and fittings to route the intake air and vent piping back to the water heater.

7.The intake air and vent piping must be supported properly to avoid bending or failure. The water heater manufacturer recommends that the vent and intake air piping be supported every 5 feet (152 cm) of vertical run and every 3 feet (91 cm) of horizontal run.

8.Do not install the vent or intake air piping in a manner that will allow water to be trapped in the piping.

9.A field supplied condensate Tee fitting and drain hose should be installed in the intake air piping near the water heater in colder climates with heavy snow accumulations and in areas that regularly experience high humidity. The drain hose should be routed to an adequate floor drain separate from any other condensate drains. See Figure 21 on page 26.

Note: Snow being pulled into the intake air piping and then melting can lead to excessive amounts of water accumulation and damage water heater components. Warm, humid outdoor air can lead to excessive condensation inside the intake air piping and may also damage water heater components.

10.The intake air and vent (exhaust) piping must be pitched a minimum of a 1/4 inch per foot back to the water heater (to allow drainage of condensate).

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Contents Commercial gas water heaters Table Of Contents Approvals Safe Installation, Use and ServicePrecautions General Safety InformationHydrogen Gas Flammable Overheated water can cause water tank explosionFire or Explosion Hazard Installing, using or servicing Water heaterFire and Explosion Hazard Introduction Preparing For The InstallationAbbreviations Used QualificationsBasic Operation Features And ComponentsTop Views 120,000 & 150,000 Water Heater’s 120 VAC on/off switchSUF 120 & 150 Components SUF 199 & 250 Components Top ViewsWater heaters 24 Volt Gas Valve Left Side Right Side Rough In Dimensions Installation ConsiderationsTOP Views Locating The Water Heater Recovery CapacitiesGas Line Connection Size Storage CapacitiesOptional Concentric Terminations Extended Vent TerminationsHard Water Circulation PumpsPower Supply Installation RequirementsGas Pressure Requirements Supply Gas LineDishwashing Machines Mixing ValvesClosed Water Systems Thermal ExpansionWater Damage Hazard Temperature-Pressure Relief ValveValve Discharge Pipe Requirements Combustible Material Storage Condensate DrainContaminated Air Condensate Drain Water TrapAir Requirements Breathing Hazard Carbon Monoxide GasUnconfined Space Confined SpaceOutdoor Air Through Two Openings Fresh Air Openings For Confined SpacesOutdoor Air Through One Opening Outdoor Air Through Two Horizontal DuctsPage Inspection Commonwealth of MassachusettsGeneral Venting Information Venting InstallationGeneral Venting Instructions Correct Orientation SUF 199 & SUF 250 Intake Air ConnectionLarge Hose Fernco Clamp TEE FittingVenting Requirements Power Vent Installation Venting Installation SequenceDirect Vent Installation Field Supplied Intake AIR ScreenStandard Factory Supplied Terminations Vertical Termination InstallationField Supplied STRAP/SUPPORT Maximum Factory Supplied Standard TerminationIntake AIR AND/OR Vent Exhaust Sidewall Termination Installation Determine the location for the termination Concentric Termination InstallationInch Concentric Termination KIT Inch Concentric Termination InstallationThree Concentric Terminations TWO Concentric TerminationsFour Concentric Terminations Eight Concentric TerminationsTwo Concentric Terminations Multiple Concentric Termination ArrangementsEight Concentric Terminations Sidewall RoofVenting Arrangements Power Vent HorizontalDirect Vent Horizontal Direct Vent Horizontal Vent Vertical Intake Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Concentric Power Vent Termination Clearances Sidewall Power VentDirect Vent Termination Clearances Sidewall Direct VentCondensate Drain Installation Water Heater InstallationInstallation Notes Installation InstructionsGas Line Sizing Supply Gas Line InstallationSupply Gas Line Sizing U. S. Units Supply Gas Line Sizing Metric UnitsGas Line Leak Testing Supply Gas Regulator InstallationGas Line Connection Power Supply Connections Electrical WiringEnable/Disable Circuit Connecting An External Supervisory ControlWater Line Connections Water Piping DiagramsValve Discharge Pipe Thermometers not SuppliedHigh Temperature Limit Control ECO Temperature RegulationHigh Temperature Applications Thermostat ControlControl System Operation Tank Temperature 103F Operating Set Point 120FOverview Control System NavigationIcon Description Status IconsState Description Operating StatesControl System Menus Menu DescriptionUpdate Cancel User Settings & Control System MenusBack Help Description/Action DisplayChange Back Help Heater Information Description/Action Display Display Settings Description/ActionView Back Help Back AdvancedECO YESService Contact Information UpdateSelect Back Help NamePrior to Start up Start UpInitial Start Up GAS Valve TOP Detail View GAS Valve / Venturi Assembly TOP ViewLighting The Water Heater Gas pressure reading while the water heater is firingMultiple Appliance Installations Checking The Firing Rate High Altitude Installations1050 = 300,000 Btu/hr 87.9 kW To Turn Off GasSUF 60 120 and SUF 100 150 Models only Lighting The Water HeaterLighting & Operation Labels SUF 100 199 and SUF 100 250 Models only Tank Temperature 103F Operating Set Point 120FInstallation Checklist TroubleshootingSequence Of Operation Closed by control system Fault Msg is displayed Sequence Of Operation Flow ChartPre-Purge cycle Installation Errors Operational ProblemsRough Starting, Rough Operation Momentary IgnitionFault And Alert Conditions Possible Causes Check/Repair Displayed Fault/Alert Message Fault And Alert MessagesBack Advanced No Anode Voltage Blower Prover FailureMaintenance Schedule MaintenanceGeneral Draining And FlushingSediment Removal Filling The Water HeaterLime Scale Removal Manual Lime Scale RemovalDrain Valve and Access Panels Powered Anode RodsTemperature-Pressure Relief Valve Test Vent SystemJ3 J5 DiagramsJ10 J13 J11 CCB Central Control Board LayoutUser Interface Modul SUF 120 & 150 Wiring DiagramCCB Central Control Board SUF 199 & 250 Wiring DiagramCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty