State Industries SUF-60-120, SUF-100-250 General, Maintenance Schedule, Draining And Flushing

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Maintenance

General

Keep appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. See Locating The Water Heater on page 12.

Water heater maintenance includes periodic tank flushing and cleaning, and removal of lime scale. The water heater should be inspected and adjusted to maintain proper combustion. See Initial Start Up on page 52. A periodic inspection of the venting system should be made. Where used, water circulating pump(s) should be oiled according to the pump manufacturers recommendations.

Precautions

CAUTION

Do not operate the water heater if it has been exposed to or exhibits the following:

Flooding at or above the level of the burner or controls.

External damage.

Firing without water.

Sooting.

Do not operate the water heater until all corrective steps have been made by a qualified service agent.

Never operate the water heater without first being certain it is filled with water and a properly sized and rated Temperature- Pressure Relief Valve is installed in the relief valve opening on the water heater. See Temperature-Pressure Relief Valve on page 16.

Maintenance Schedule

Table 14

Component

Operation

Interval

Required

Tank

Sediment

Semi Annually

Flushing

 

Removal

 

 

Tank

Lime Scale

Semi Annually

UN-LIME®

 

Removal

 

 

Anode Rods

Inspection

Annually

Clean Scale

 

Cleaning

 

Deposits

T&P Valve

Test Operation

Semi Annually

Test

 

 

 

 

Vent System

Inspection

Annually

Termination

 

 

 

Screens Clean

 

 

 

Reseal/Repair

Draining And Flushing

It is recommended that the water heater storage tank be drained and flushed every 6 months to reduce sediment buildup. The water heater should be drained if being shut down during freezing temperatures. See Features And Components on page 7 for the location of the water heater components described below.

Burn harzard.

Hot water discharge.

Keep hands clear of drain valve discharge.

Explosion Hazard

Overheated water can cause water tank explosion.

Properly sized temperature and pressure relief valve must be installed in the opening provided.

Should overheating occur or the gas supply fail to shut off, turn of the Main Gas Shutoff valve. See Figure 52 on page 39.

Water heater maintenance includes periodic tank flushing and cleaning, and removal of lime scale. The water heater should be inspected and adjusted to maintain proper combustion. Refer to the following table. A periodic inspection of the venting system should be made. Where used, the water circulating pump should be oiled according to the pump manufacturer's recommendations.

To drain the water heater storage tank:

1.Turn off the electrical supply to the water heater.

2.Turn off the gas supply at the Main Gas Shutoff Valve if the water heater is going to be shut down for an extended period.

3.Ensure the cold water inlet valve is open.

4.Open a nearby hot water faucet and let the water run until the water is no longer hot.

5.Connect a hose to the water heater drain valve and terminate it to an adequate drain.

6.Close the cold water inlet valve.

7.Open the water heater drain valve and allow all the water to drain from the storage tank.

8.Close the water heater drain valve when all water in the storage tank has drained.

9.Close the hot water faucet opened in Step 4.

10.If the water heater is going to be shut down for an extended period, the drain valve should be left open.

To Flush the tank perform the following steps:

1.Turn off the electrical supply to the water heater.

2.Ensure the cold water inlet valve is open.

3.Open a nearby hot water faucet and let the water run until the water is no longer hot. Then close the hot water faucet.

4.Connect a hose to the drain valve and terminate it to an adequate drain.

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsGeneral Safety Information PrecautionsHydrogen Gas Flammable Overheated water can cause water tank explosionFire or Explosion Hazard Installing, using or servicing Water heaterFire and Explosion Hazard Preparing For The Installation IntroductionAbbreviations Used QualificationsFeatures And Components Basic OperationTop Views 120,000 & 150,000 Water Heater’s 120 VAC on/off switchSUF 120 & 150 Components SUF 199 & 250 Components Top ViewsWater heaters 24 Volt Gas Valve Left Side Right Side Rough In Dimensions Installation ConsiderationsTOP Views Recovery Capacities Locating The Water HeaterGas Line Connection Size Storage CapacitiesExtended Vent Terminations Optional Concentric TerminationsHard Water Circulation PumpsInstallation Requirements Power SupplyGas Pressure Requirements Supply Gas LineMixing Valves Dishwashing MachinesClosed Water Systems Thermal ExpansionWater Damage Hazard Temperature-Pressure Relief ValveValve Discharge Pipe Requirements Condensate Drain Combustible Material StorageContaminated Air Condensate Drain Water TrapBreathing Hazard Carbon Monoxide Gas Air RequirementsUnconfined Space Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsOutdoor Air Through One Opening Outdoor Air Through Two Horizontal DuctsPage Commonwealth of Massachusetts InspectionGeneral Venting Information Venting InstallationGeneral Venting Instructions SUF 199 & SUF 250 Intake Air Connection Correct OrientationLarge Hose Fernco Clamp TEE FittingVenting Requirements Power Vent Installation Venting Installation SequenceDirect Vent Installation Intake AIR Screen Field SuppliedVertical Termination Installation Standard Factory Supplied TerminationsField Supplied STRAP/SUPPORT Maximum Factory Supplied Standard TerminationIntake AIR AND/OR Vent Exhaust Sidewall Termination Installation Concentric Termination Installation Determine the location for the terminationInch Concentric Termination Installation Inch Concentric Termination KITTWO Concentric Terminations Three Concentric TerminationsFour Concentric Terminations Eight Concentric TerminationsMultiple Concentric Termination Arrangements Two Concentric TerminationsEight Concentric Terminations Sidewall RoofVenting Arrangements Power Vent HorizontalDirect Vent Horizontal Direct Vent Horizontal Vent Vertical Intake Direct Vent Vertical Vent Horizontal IntakeDirect Vent Horizontal Concentric Termination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentWater Heater Installation Condensate Drain InstallationInstallation Notes Installation InstructionsSupply Gas Line Installation Gas Line SizingSupply Gas Line Sizing U. S. Units Supply Gas Line Sizing Metric UnitsGas Line Leak Testing Supply Gas Regulator InstallationGas Line Connection Electrical Wiring Power Supply ConnectionsEnable/Disable Circuit Connecting An External Supervisory ControlWater Piping Diagrams Water Line ConnectionsValve Discharge Pipe Thermometers not SuppliedTemperature Regulation High Temperature Limit Control ECOHigh Temperature Applications Thermostat ControlTank Temperature 103F Operating Set Point 120F Control System OperationOverview Control System NavigationStatus Icons Icon DescriptionOperating States State DescriptionControl System Menus Menu DescriptionUser Settings & Control System Menus Update CancelBack Help Description/Action DisplayChange Back Help Display Settings Description/Action Heater Information Description/Action DisplayBack Advanced View Back HelpECO YESUpdate Service Contact InformationSelect Back Help NamePrior to Start up Start UpInitial Start Up GAS Valve / Venturi Assembly TOP View GAS Valve TOP Detail ViewLighting The Water Heater Gas pressure reading while the water heater is firingMultiple Appliance Installations High Altitude Installations Checking The Firing Rate1050 = 300,000 Btu/hr 87.9 kW To Turn Off GasSUF 60 120 and SUF 100 150 Models only Lighting The Water HeaterLighting & Operation Labels Tank Temperature 103F Operating Set Point 120F SUF 100 199 and SUF 100 250 Models onlyInstallation Checklist TroubleshootingSequence Of Operation Closed by control system Fault Msg is displayed Sequence Of Operation Flow ChartPre-Purge cycle Operational Problems Installation ErrorsRough Starting, Rough Operation Momentary IgnitionFault And Alert Conditions Possible Causes Check/Repair Displayed Fault/Alert Message Fault And Alert MessagesBack Advanced Blower Prover Failure No Anode VoltageMaintenance Maintenance ScheduleGeneral Draining And FlushingFilling The Water Heater Sediment RemovalLime Scale Removal Manual Lime Scale RemovalPowered Anode Rods Drain Valve and Access PanelsTemperature-Pressure Relief Valve Test Vent SystemDiagrams J3 J5J10 J13 J11 CCB Central Control Board LayoutSUF 120 & 150 Wiring Diagram User Interface ModulSUF 199 & 250 Wiring Diagram CCB Central Control BoardCirculation Pump Wiring Diagrams Water Piping Diagrams Temperature & Pressure Tank Temperature ALT. Cold Water State Storage Tank Water Piping Diagrams Line Temperature Control HOT Water Outlet Pipe T&P to Open Drain Finished Floor Limited Warranty